Page 537 of 659
10
27
18
1.
To R. H. Door Jamb Switch
2.
To Inst. Pane! Compt. Light
3. To Heater Control
4. Heater Control Lamp
5. To Ignition Switch
6. To Seat Separator Harness Conn.
7. Inst. Cluster Conn.
8. To Directional Signal Conn.
9.
Door Jamb Switch to Light Switch Conn,
Fig.
40 - Instrument Panel Wiring
10.
To Wiper Switch
11.
To Light Switch Conn.
12.
To Gen. and Fwd. LP. Harness Asm,
13.
To Light Switch
14.
Courtesy Lamp
15.
To Dome Lamp Conn.
16.
ToL.H. Door Jam Switch
17.
Gen. and Fwd Harness Conn.
18.
To Paricing Brake Alarm Switch
19.
To Rear Door Jamb Switch
20.
To Fisher Body Conn.
21.
To Stop Lamp Switch
22.
To Back-Up Lamp Switch
23.
To Directional Signal Flasher
24.
To Cigarette Lighter
25.
To Heater Resistor
26.
Directional Signal Flasher
27.
Door Jamb Switch
Page 538 of 659

ELECTRICAL-BODY
AND
CHASSIS
12-26
•
Low oil
pressure
• High engine temperature
• Defective wiring
or
switch
connector from sender
in block above starter
on
and
at
left front
of
distributor
on V-8
Sending Unit Replacement
1.
Disconnect wiring harness
unit terminal (located
L-6 engines
engines).
2.
Remove sender unit using Tool J-21757
or 12
point
socket, replace with
new
unit
and
check operation.
GENERATOR INDICATOR
1.
Ignition
on,
Engine
not
Running
and
Telltale Light
Off.
• Indicator bulb burned out, replace bulb.
• Open circuit
or
loose connection
in the
telltale
light circuit.
2.
telltale Light Stays
on
after Engine
is
Started.
If indicator light does
not go out at
engine idle
speed, refer
to
Charging Systems under Engine
Electrical, Section
6Y.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists
of two re-
motely located units, indicator gauge
and
engine sender
unit.
The
indicator gauge, located
in the
instrument
panel, consists
of a
red light which will indicate
an
over-
heated engine condition.
Engine Sender Unit Replacement
1.
Drain engine cooling system
to a
level below unit.
2.
Remove sender unit (located
in the
inlet manifold
near water pump housing
on V-8
engines and
in the
cylinder head near
an
exhaust port
oh L-6
engines)
and replace with new unit.
3.
Refill cooling system
and
check operation
of
unit.
CHEVELLE INSTRUMENTS AND GAUGES
INDEX
Page
General Description
* *
i2-26
Service Operations
12-26
Instrument Panel
12-26
Instrument Cluster.
12-26
Fuel Gauge and/or Ammeter
12-27
Clock,
i 12-27
Speedometer
12-27
Page
Speedometer Cable
.
. 12-27
Temperature Gauge
12-29
Oil Pressure Gauge
12-29
Indicator Lights.
. 12-29
Oil Pressure Indicator
12-29
Generator Indicator
. . 12-29
• Temperature Indicator
12-29
GENERAL DESCRIPTION
The Chevelle instrument cluster assembly consists
of:
a speedometer;
a
fuel gauge;
a
generator,
an
engine
tem-
perature and an
oil
pressure indicator lamp, and includes
a clock
on
deluxe models.
On
super sport models,
am-
meter, coolant temperature
and oil
pressure gauges
re-
place
the
appropriate indicator lights. Except
for the
speedometer,
all of the
indicator lamps, instruments
and
gauges
of
these clusters may
be
serviced without remov-
ing
the
instrument cluster assembly from
the
vehicle.
In addition
to the
instrument indicator lamps,
a
brake
warning lamp
is
included
in the
cluster
as
standard
equipment.
The
indicator
is
connected
to the
parking
brake
and
brake pressure differential switches
and
serves
a
dual function.
It
lights when the parking brake
is applied
and
also when
the
brake pedal
is
applied,
if a
malfunction should occur
in the
brake system
due to a
loss
of
hydraulic pressure. Servicing
of the
hydraulic
pressure differential switch
is
covered
in
Section
5 of
this manual.
Regular maintenance
is not
required on the instrument
cjLuster
or its
components other than maintaining dean
and tight electrical connections, replacing defective parts
and keeping
the
speedometer cable properly lubricated.
SERVICE OPERATIONS
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT CLUSTER (Figs.
41
thru
44)
Removal
1.
Disconnect battery ground cable.
2.
Remove steering coupling bolt and disconnect steer-
ing shaft from coupling.
3.
Loosen mast jacket lower clamp.
4.
Remove
air
conditioning center distributor duct
(if
so equipped).
5. Remove radio rear support bracket screw.
6. Remove mast jacket upper support clamp and retain-
ing bolts from lower support (refer
to
Section
9,
Steering).
CAUTION: Cover mast jacket
and
parl
brake handle with
a
suitable material
to
prevc
scratching.
7.
Disconnect speedometer cable
at
rear
of
cluster
housing
and
speed warning control knob
at
panel
(if
so equipped).
8. Remove instrument panel retaining screws (nine
upper and five lower).
.
9. Working under the console remove four lower retain-
ing screws from instrument cluster housing.
10.
Pull instrument panel assembly from console and
lay
forward on mast jacket.
11.
Disconnect wiring harness, cluster lamps and wiring
CHEVROLET CHASSIS SERVICE MANUAL
Page 539 of 659

ELECTRICAL-BODY AND CHASSIS 12-27
Fig.
41 - Instrument Panel Installation — Chevelle
terminals from rear of cluster assembly (figs. 43
and 44).
12.
Remove four screws retaining upper section of dus-
ter housing to panel and remove cluster from the in-
strument panel and to a suitable working area for
necessary service (fig. 42).
Installation
1.
Position cluster assembly to rear of panel and install
four upper retaining screws.
2.
Connect cluster lamps, wiring connectors and wiring
harness assembly to the cluster assembly.
3.
Position instrument panel assembly into console
(hold panel at center and install center screws) and
install upper and lower retaining screws.
NOTE:
At this point temporarily reconnect
battery and check operation of cluster.
4.
Working under the console, install four lower screws
retaining lower section of cluster cover to rear of
panel.
5. Install radio brace screw at rear of radio.
6. Connect speedometer cable to speedometer and speed
warning device control knob.
7. Install A/C distributor duct and connect A/C hoses to
duct (if so equipped).
8. Install mast jacket upper support clamp.
9. Position steering shaft in the steering coupling and
install retaining bolt.
10.
Tighten mast jacket lower clamp (refer to Steering,
Section 9 for spring tension adjustment).
11.
Connect battery ground cable.
FUEL GAUGE AND/OR AMMETER
REPLACEMENT
1.
Disconnect battery ground cable.
2.
On air conditioned models, disconnect hose and re-
move air outlet from panel.
3.
Disconnect wiring connectors and cluster lamps from
rear of gauge assembly.
4.
Remove mounting plate retaining screws (3) and re-
move fuel gauge from rear of cluster housing.
5. Remove terminal nuts (3) securing gauge to template
and replace gauge.
6. To install, reverse the removal procedure.
CLOCK REPLACEMENT
1.
Disconnect battery ground cable.
2.
Remove clock set shaft knob retaining nut and knob.
3.
Disconnect wiring connector at clock terminal and
cluster lamp from clock housing. On A/C models,
disconnect hose from air distributor duct.
4.
Remove two screws retaining clock housing to
cluster cover and remove clock.
5. To install, reverse removal procedure.
SPEEDOMETER REPLACEMENT
1.
Disconnect battery ground cable.
2.
Remove instrument cluster assembly as previously
outlined in this section.
3.
Remove screws (8) attaching cover to rear of cluster
housing.
4.
Remove two screws attaching speedometer assembly
to cluster cover and carefully remove speedometer
head.
NOTE:
Servicing of the speedometer assembly
should be performed by an authorized
AC
speed-
ometer service station.
5. To install, reverse removal procedure.
SPEEDOMETER CABLE
Replacement or Lubrication
1.
Disconnect the speedometer cable from the speedom-
eter head. Remove the old cable by pulling it out
from speedometer
, end
of conduit.
NOTE:
If old cable is broken it may be neces-
sary to remove lower piece from transmission
end of conduit.
2.
Lubricate the lower 3/4 of cable with speedometer
cable lubricant and push the cable into the conduit.
Connect the upper end to the speedometer head and
road test vehicle for proper speedometer operation.
Fig.
42 - Instrument Cluster Installation
CHEVROLET CHASSIS SEtVKE MANUAL
Page 540 of 659
ELECTRICAL-BODY
AND
CHASSIS
12-28
13000 MODELS
(EXC.
13700-800)
VIEW
A
12
11
13700-800 MODELS
Fig.
43 -
Instrumeni- Cluster Assembly
1.
R.H.
Directional Indicator
2.
Instrument Cluster Lamp
3. "Bright" Indicator
4.
"Gen"
indicator
5.
"Temp" Indicator 9.
6.
"Oil"
Indicator
10.
7.
L.H.
Directional Indicator
11.
8. Fuel Gauge Connector
12.
"Bart" Gauge Connector
Parking Brake Alarm Indicator
"Temp"
Gauge Connector
Oil Pressure Gauge Fitting
13.
Clock Assembly
14.
Clock Connector
15.
Cover (13100-400)
16.
Plate (13100-400)
CHEVROLET CHASSIS SERVICE MANUAL
Page 541 of 659

ELECTRICAL-BODY AND CHASSIS 12-29
Fig.
43b - Speed Warning Device
TEMPERATURE AND/OR OIL PRESSURE
GAUGE
1.
Disconnect battery ground cable.
2.
Remove ash tray and ash tray retainer.
3.
Disconnect A/C hose from the distributor duct.
4.
Disconnect wiring connectors and lamp bulbs from
rear of gauge.
5. Disconnect oil pressure pipe fitting from rear of oil
pressure gauge.
6. Remove (3) screws retaining gauge assembly to
cluster cover and disengage unit from cover.
7. Remove (4) retaining nuts and remove gauge from
template.
8. To install, reverse removal procedure.
INDICATOR LIGHT REPLACEMENT
To replace any indicator or cluster bulb, unsnap the
proper socket from rear of instrument cluster, remove
and replace bulb, and reinsert unit into rear of cluster
housing.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch is
turned on, or if the light comes on and remains on after
the engine is started, one or more the following condi-
tions is indicated:
• Low oil pressure
• Defective wiring or switch
• High engine temperature
Switch Replacement
1.
Disconnect wiring harness connector from sender
unit terminal (located in block above starter on L-6
engines and at left front of distributor on V-8
engines).
2.
Remove sender unit using Tool J-21757, replace with
new unit, and check operation.
GENERATOR INDICATOR
Ignition on, Engine not Running and
Telltale Light Off
1.
Indicator bulb burned out, replace bulb.
2.
Open circuit or loose connection in the telltale light
circuit.
Telltale Light Stays on after Engine is Started
If indicator light does not go out at engine idle speed,
refer to' Charging Systems under Engine Electrical,
Section 6Y.
TEMPERATURE
(COOLING
SYSTEM)
INDICATOR
The temperature indicator circuit, consists of two re-
motely located units, indicator gauge and engine sender
unit. The indicator gauge on all models uses a single
red light to indicate an overheated engine condition.
Engine Sender Unit Replacement
1.
Drain engine cooling system to a level below unit.
2.
Remove sender unit (located in the inlet manifold
near water pump housing on V-8 engines and in the
cylinder head near an exhaust port on L-6 engines)
and replace with new unit.
3.
Refill cooling system and check operation of unit.
CHEVROLET CHASSIS SERVICE MANUAL
Page 542 of 659
VIEW
A
VIEW
B
(13700-800)
Fig. 44
-
Instrument Panel Wiring Harness
1.
R.H. Door Jamb Switch
2.
To Instrument Panel
Compartment Light
3. Heater Control Lamp
4.
Ignition Switch Connector
5. Cigarette Lighter
Connector
6. W/S Wiper Switch
Connector
7. Light Switch Connector
8.
L.H.
Door Jamb Switch
9.
To
Body Harness Connector
10.
Parking Brake Alarm
Switch Connector
11.
Directional Signal Switch
Connector
12.
Backing Lamp Switch
Connector
13.
Stop-Lamp Switch
Connector
14.
Flasher Unit
15.
Heater Control Switch
Connector
16.
Heater Resistor Connector
17.
Console Courtesy Lamp
Connector
18.
Neutral Safety Switch
Connector
Page 543 of 659

ELECTRICAL-BODY
AND
CHASSIS
12-31
CHEVY II INSTRUMENTS AND GAUGES
INDEX
Page
Page
General Description -.....
12-31
Service Operations.
12-31
Instrument Panel
. 12-31
Instrument Cluster
12-31
Fuel Gauge
12-32
12-32
Clock,
Speedometer
12-34
Speedometer Catte
12-34
Indicator Lights
12-34
Oil Pressure Indicator
12-34
Generator Indicator
12-34
Temperature Indicator
12-34
GENERAL DESCRIPTION
The Chevy
n
instrument cluster assembly consists
of:
a speedometer;
a
fuel gauge;
a
generator, temperature
and
oil
pressure indicator lamps, and includes
a
clock
on
deluxe models. Except
for the
speedometer,
all of the
cluster lamps, instruments and gauges
of
the cluster
may
be serviced without removing
the
instrument cluster
as-
sembly from
the
console.
In addition
to the
instrument indicator lamps,
a
brake
warning lamp
is
included
in the
cluster
as
standard
equipment.
The
indicator
is
connected
to
thfc parking
brake and brake pressure differential switches andserves
a dual function.
It
lights when
the
parking brake
is ap-
plied
and
also when
the
brake pedal
is
applied,
if a mal-
function should occur
in the
brake system
due to a
loss
of
hydraulic pressure. Servicing
of the
hydraulic pressure
differential switch
is
covered
in
Section
5 of
this manaul.
Regular maintenance
is not
required on
the
instrument
cluster
or its
components other than r^Mfitftl^i^g clean
and tight electrical connections, replacing defective parts
and keeping
the
speedometer cable properly lubricated.
SERVICE OPERATIONS
INSTRUMENT PANEL
INSTRUMENT CLUSTER
Removal
and
Installation {Figs.
45
thru
48)
1.
Disconnect battery ground cable.
2.
Remove mast jacket upper support clamp (refer
to
Steering, Section
9, for
complete procedure
on low-
ering jacket) and lower steering column.
NOTE:
Apply protective material
to the
mast
jacket
to
prevent damage
to the
painted surfaces.
3.
Disconnect retaining collar securing speedometer
cable
to
speedometer head.
4.
Remove screws retaining cluster
to
console.
5. Pull cluster forward
of
console opening and discon-
nect
all
wiring
and
lamp connections. Remove
cluster from vehicle.
CAUTION:
Do not
pull cluster outward further
than slack
in
wiring harness will allow, other-
Fig.
45-
Instrument Cluster Installation
—
Chevy
II
Fig.
46 -
Speed Warning Device
CHEVtOtET CHASSIS SERVICE MANUAL
Page 544 of 659

ELECTRICAL-BODY AND CHASSIS 12-32
Fig.
47-
Instrument Clyster Wiring
1.
Instrument Cluster Bulb
2.
R.H. Directional Indicator
3. Bright Indicator
4.
Gen Indicator
5. Temp Indicator
6. Oil Indicator
7. L.H. Directional Indicator
8. Fuel Gauge Connector
9. Instrument Panel Wiring
Harness
10.
Clock Assembly (11700-800)
11.
Cover (exc. 11700-800)
12.
Plate (exc. 11700-800)
13.
Brake Alarm
indicator
wise wiring and lamp connections may be
damaged."~ ' ""
6. To install, position cluster to console opening and
connect all wiring and lamp connections.
7. Position cluster in console and attach speedometer
cable to the speedometer head.
8. Install eight screws retaining cluster to console.
9. Install mast jack upper clamp assembly.
10.
Connect battery ground cable and check operation of
instruments and gauges.
FUEL GAUGE REPLACEMENT
1.
Disconnect battery ground cable.
2.
Disconnect cluster lamp and wiring harness connec-
5.
tions at rear of gauge.
Remove two screws retaining gauge to rear of
cluster housing and remove gauge from housing.
Remove terminal nuts attaching gauge unit to cover
plate and remove unit, from plate.
To install, reverse the removal procedure*
CLOCK REPLACEMENT
1.
Disconnect battery ground cable.
2.
Remove clock set shaft, knob retaining screw and
knob from set shaft.
3.
Disconnect wiring and lamp connections "from rear
o£ clock.
4.
Remove two screws attaching clock to rear of hous-
ing and remove clock from cluster housing.
CHevnou-r ousst