1967 CHEVROLET CAMARO Chassis Workshop Manual

STEERING 9-25

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Fig.
51-Assembling Upper End

13.
If necessary, remove two seals from lower end I.D.

of jacket.

14.
If necessary, unwrap mesh cover from jacket.

Assembly—Standard Corvette Column (Fig. 49)
RING KIT V

INNER SEaiON-n 1

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W ^-RI^G KIT

OUTER SECTION

Fig.
52—Tolerance Ring Kit—First Adjustment

14.
Touch the outer surface of the tolerance ring kit at

several locations with a hot soldering iron to melt

the threads of the inner and outer ring sections

together.

1.

4.

5.

6.
of lithium soap grease to all 15. Place turn signal switch lever in position and secure

10.

11.

12.

13.
Apply a thin coating

friction surfaces.

If seals were removed from lower end I.D. of jacket,

cement two new seals into position.

If lower bearing assembly was removed, press new

lower bearing into position at lower end of mast

jacket.

Slide thrust washer, tolerance ring kit, plunger, and

new kit spring into position from top of steering

shaft.

Install flange and flange bolt on lower end of steering

shaft.

Carefully slide steering shaft into lower end of mast

jacket.

Assemble upper bearing housing and turn signal

switch into cover and secure entire assembly to mast

jacket upper flange with three signal switch mounting

screws as shown in Figure 51.

Feed turn signal switch wires through escutcheon.

Slide escutcheon and upper assembly onto upper end

of column. Secure upper flange to column with three

mounting bolts.

Screw tolerance ring kit sections together leaving

enough inner edge exposed for later adjustment (fig.

52).

Slide wave washer, thrust washer, and "C" retaining

ring loosely into place at top of shaft.

Complete installation of "C" retaining ring using

snap ring installer Tool J-22659 as shown in Figure

50.
Be sure retaining ring is completely seated into

steering shaft groove.

Remove any remaining looseness from internal col-

umn stack-up by unscrewing inner tolerance ring kit

section; then screw inner kit section back in 1/8 to

1/4 turn. See Figure 53.
with screw. Screw hazard warning knob into position.

16.
Pull signal switch wires flat against column, install

wiring protector, and slide escutcheon into position.

17.
If mesh cover was removed, wrap mesh cover around

mesh portion of mast jacket and secure with friction

or electricians tape.

18.
Install spring and cancelling cam on end of shaft.

RING KIT

OUTER SECTION

fig.
53-Tolerance Ring Kit-Final Adjustment

CHEVROLET CHASSIS SERVICE MANUAL

STEERING
9-26

Fig.
54—Corvette Telescoping Column—Exploded View

1.
Wiring Protector

2.
Screw

3. Screw

4. Turn Signal Switch

5. Upper Bearing

Housing

6. Signal Switch Cover

7. Escutcheon
8

9

10

11

12

13

14
8.
Mast Jacket

9. Bumper

Key

Bumper

Bumper Key Strap

Steering Wheel Nut

Upper Bearing Preload

Spring
15.
Cancelling Cam

16.
Retaining Ring

17.
Thrust Washer

18.
Wave Washer

19.
Retainer

20.
Bearing

21.
Spring

22.
Washer
23. Retaining Ring

24.
Lower Steering

Shaft

25.
Upper Steering

Shaft

26.
Locking
Rod

27.
Wedge

Disassembly—Corvette Telescoping Column (Fig. 54).

1.
Place column on a suitable work bench.,

2.
Remove upper bearing preload spring and cancelling

cam from end of shaft.

3.
Remove turn signal lever retaining screw and re-

move lever. Push hazard warning knob in; unscrew

and remove knob.

4.
Remove upper retaining ring from upper steering

shaft using a screwdriver. Remove thrust washer

and wave washer. -

5. Remove three- screws from the lower bearing

retainer.
6. Carefully slide steering shaft assembly out of lower

end of mast jacket.

7. Remove flange bolt and flange from lower end of

shaft. -

CAUTION: Use caution when removing the low-

er retaining ring in the following step. The lower

bearing washer is under load from the com-

pressed spring and could cause injury when the

lower retaining ring is removed.

8. Carefully remove lower retaining ring as shown in

Figure 55. Remove washer* spring, packing, and

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-27

Fig.
55— Removing Lower Bearing Retaining Ring

bearing assembly from lower end of shaft.

9. Push upper steering shaft section into lower section

until spring pin is visible at pin access hole in lower

section. Drive out spring pin.

10.
Remove upper shaft section from lower section. If

necessary, replace locking wedge and locking rod at

this time.

11.
Remove bumper key strap (fig. 56). Remove keys and

bumper assembly.

12.
Remove screws securing bottom of wiring protector

to column.

13.
Slide inner jacket section, switch cover, switch,

upper bearing housing, wiring protector, and es-

cutcheon off top end of jacket.

14.
If necessary, remove three turn signal switch mount-

ing screws and remove switch and upper bearing

housing.

15.
If necessary, remove seals from I.D. of mast jacket.

16.
If necessary, unwrap mesh cover from jacket.

Assembly—Corvette Telescoping Column (Fig. 54)

1.
Apply a thin coating of lithium soap grease to all

friction surfaces.

2.
If seals were removed from I.D. of mast jacket,

cement new seals in positions where old seals were

removed.

3.
Place locking wedge and locking rod into upper shaft

and slide upper shaft into lower shaft.

4.
Align upper and lower shafts and insert spring pin

into access hole.

5. Install bearing, packing, spring, washer, and retain-

ing ring on bottom of steering shaft. Seat the re-

taining ring into the steering shaft groove with a

screwdriver.

6. Carefully slide steering shaft into lower end of mast

jacket.

7. Install bearing retainer over lower end of shaft and

lower end of jacket. Secure retainer with three

screws.

8. Install flange and flange bolt on lower end of steering

shaft.

9. Feed wires of turn signal switch through turn signal

switch cover and escutcheon, and place switch and

upper bearing housing in cover. Secure switch to

cover with three mounting screws.
10.
Place wiring protector inside escutcheon.

11.
Start escutcheon and wiring protector, with signal

switch wires, over end of outer jacket.

12.
Slide inner jacket section into outer jacket section.

13.
Secure switch cover to flange of inner jacket section

by tightening the signal switch mounting screws.

14.
Secure the bottom of the wiring protector to the col-

umn with two screws.

15.
Assemble keys and bumper and place the entire as-

sembly in position in the jacket. Install bumper key

strap.

16.
Slide wave washer, thrust washer, and upper retain-

ing ring into place at top of shaft. Seat retaining ring

in steering shaft groove with a screwdriver.

17.
Place turn signal switch lever in position and secure

with screw. Screw hazard warning knob into position.

18.
If mesh cover was removed, wrap mesh cover around

mesh section of jacket and secure with electricians

or friction tape.

19.
Slide cancelling cam and upper bearing preload

spring over top end of shaft.

Installation

NOTE:
Before placing column in position in

vehicle, refer to figures 19 through 23 and slide

dash panel seals, covers, plates, and clamps

loosely into position on column for later

installation.

1.
Move front seat back as far as possible to provide

Fig.
56—Removing Bumper Key Strap

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-28

WEDGE SHIM

2.
Fig.
57—Instrument Panel Mounting Bracket—Chevrolet

maximum clearance. Carefully work column into po-

sition in vehicle and at steering gear. If column is

equipped with lower shift levers, mechanic at engine

can pilot levers through dash panel opening as col-

umn is lowered into position.

NOTE:
Install instrument panel column mount-

ing bracket loosely as instructed in applicable

step below. Bracket is not to be tightened se-

curely until after steering coupling is connected.

Chevrolet only (fig. 57):

Lay retainers and wedge shims in position on in-

strument panel column mounting bracket and place

bracket in correct position on underside of instru-
3.

4.
Fig.
59—Instrument Panel Mounting Bracket—Chevy

ment panel. Loosely install.bracket using bracket to

column mounting screws and bracket nuts.

Chevelle only (fig. 58):

Lay wedge shim in position on instrument

column mounting bracket and place bracket

rect position on underside of instrument

Loosely install bracket using bracket to

mounting bolts, bracket nuts, and bracket to

ment panel washer and bolt as shown in

Chevy n only (fig. 59):

Lay wedge shims in position on instrument

Fig.
58—Instrument Panel Mounting Bracket—Chevelle
Fig.
60—Instrument Panel Mounting Bracket—Comoro

CHEVROLET CHASSIS SERVICE MANUAL
panel

in cor-

panel.

column

instru-

58.

Figure

panel

STEERING 9-29

column mounting bracket, and place bracket in cor-

rect position on underside of instrument panel.

Loosely install bracket using bracket to column

mounting screws and bracket to instrument panel

washers and bolts.

NOTE: Steering shaft to gear clamp must be

tightened before column attaching bolts are

torqued. Refer to "Steering Gear-Chevy n",

installation procedure, for correct Chevy II

steering column alignment procedure.

5.
Camaro only (fig. 60):

Lay wedge shim in position on instrument panel

column mounting bracket and place bracket in cor-

rect position on underside of instrument panel.

Loosely install bracket using bracket to column

mounting screws, nuts, and washer and bolt as shown

in Figure 60.

6. Corvette only (fig. 61):

Loosely secure column mounting bracket to sup-

port plate and instrument panel with washers and

bolts.

7.
Secure flanged end of column to steering coupling

with lockwashers and nuts. On Chevy n, connect col-

umn to steering gear with clamp, clamp bolt, and

nut. On Corvette, slide steering shaft flange into

lower coupling
half,
and install upper clamp bolt

loosely; also secure support, seal and clamp loosely

at dash on engine side.

8. Tighten instrument panel mounting bracket bolts and

nuts.
Refer to torque specifications at rear of manual

for correct torque values.

9. Chevrolet only (fig. 15):

Place upper and lower mast jacket covers in po-

sition and secure covers together and to instrument

panel using nuts and screws as shown in Figure 15.

10.
Chevy H only (fig. 18):

Place lower mast jacket cover in position under

mast jacket and secure to upper cover with screws.

11.
CheveUe only (fig. 15):

Place mast jacket trim cover in position over col-

Fig.
61—Instrument Panel Mounting Bracket and

Support Plqte—Corvette
umn on underside of instrument panel and secure

with screws.

12.
Corvette only (fig. 14):

Slide escutcheon into position at instrument panel

and secure with screws. Place upper end lower

covers in position and secure with screws.

13.
On Chevrolet and CheveUe models with column

mounted powerglide controls, secure transmission

shift indicator pointer into position with set screw

(fig. 15). ,

14.
Chevrolet only (fig. 19):

a. Secure seal and cover to dash panel with screws.

b.
Place clamp assembly in position and install

clamp screw.

c. Install dash panel trim cover with mounting

screws.

15.
Chevelle only (fig. 20):

a. Secure seal and inner and outer covers to dash

panel with screws.

b.
Secure inner and outer covers together with

screws.

c. Install trim cover to dash panel with two

retainers.

16.
Chevy H only (fig. 21):

a. Secure seal, retainer, and clamp to dash panel

with screws.

b.
Install clamp screw.

c. Slide collar into position. Pinch and staple upper

tabs together.

17.
Camaro only (fig. 22):

a. Secure seal, upper cover, and lower cover to

dash panel with screws.

b.
Secure upper and lower cover together with

screws.

c. Fold rubber boot over securely against dash panel

to conceal covers.

18.
Corvette only (fig. 23):

a. Secure seal and support assembly to dash panel

on engine compartment side.

b.
Tighten clamp, washer, and clamp bolt on engine

compartment side.

19.
Connect transmission linkage to lower shift tube

levers in engine compartment, if column is so

equipped. Adjust levers as outlined in Section 7.

20.
Install steering wheel as outlined in this section.

21.
Connect directional signal, horn, back-up lamp, and

neutral start switch at wiring harness plugs. Adjust

back-up lamp, neutral start switch as outlined in

Section 12.

22.
Adjust steering gear and align and center steering

wheel as outlined in this section.

STEERING LINKAGE (Fig. 62)

TIE RODS

There are two tie rod assemblies used on all models.

Each assembly is of three piece construction, consisting

of a sleeve and two tie rod ends. The ends are threaded

into the sleeve and locked with clamps. Right and left

hand threads are provided to facilitate toe-in adjustment

and steering gear centering.

The tie rod ends are self-adjusting for wear and re-

quire no attention in service other than periodic lubrica-

tion and occasional inspection to see that ball studs are

tight. Replacement of tie rod ends should be made when

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-30

CHEVROLET
CHEVELLE

CHEVII
CAMARO

CORVETTE

Fig.
62—Steering Linkage

excessive up and down motion is evident or if any lost

motion or end play at ball end of stud exists.

Removal

1.
Remove cotter pins from ball studs and remove

castellated nuts.

2.
To remove outer ball stud, tap on steering arm at

tie rod end with a hammer while using a heavy

hammer or similar tool as a backing (Fig. 63). If
necessary pull downward on tie rod to remove from

steering arm.

3.
Remove inner ball stud from relay rod using same

procedure as described in Step 2.

4.
To remove tie rod ends from tie rods loosen clamp

bolts and unscrew end assemblies.

Installation

1.
If the tie rod ends were removed, lubricate the tie

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-31

Fig.
63—Freeing Ball Stud

rod threads with EP Chassis lube and install ends on

tie rod making sure both ends are threaded ah equal

distance from the tie rod.

2.
Make sure that threads on ball stud and in ball stud

nuts are perfectly clean and smooth. Install neoprene

seals on ball studs.

NOTE: If threads are not clean and smooth,

ball studs may turn in tie rod ends when at-

tempting to tighten nut.

3.
Install ball studs in steering arms and relay rod.

4.
Install ball stud nut, and install cotter pins. Lubri-

cate tie rod ends.

5.
Adjust toe-in as described in Section 3.

NOTE: Before locking clamp bolts on the rods,

make sure that the tie rod ends are in alignment

with their ball studs (each ball joint is in the

center of its travel). If the tie rod is not in

alignment with the studs, binding will result.

RELAY ROD-ALL MODELS EXCEPT CORVETTE

Removal

1.
Remove inner ends of tie rods from relay rod as

described under Tie Rod - Removal.

2.
Remove cotter pin and nut from relay rod ball stud

attachment at pitman arm.

3.
Detach relay rod from pitman arm. Shift steering

linkage as required to free pitman arm from relay

rod.

4.
Remove cotter pin and nut from idler arm and re-

move relay rod from idler arm.

Installation

1.
Install relay rod to idler arm, making certain idler

stud seal is in place, then install and tighten nut.

Advance nut just enough to align castellation with

cotter pin hole and install pin.

2.
Raise end of rod and install on pitman arm. Secure

with nut and cotter pin.
3.
Install tie rod ends to relay rod as previously

described under Tie Rods. Lubricate tie rod ends.

4.
Adjust toe-in (see Section 3) and align steering wheel

as described previously in this section under Steer-

ing Wheel Alignment and High Point Centering.

RELAY ROD-CORVETTE

Removal

1.
Remove steering damper from relay rod as outlined

under Steering Damper-Removal. Remove anchor

bracket from relay rod by disconnecting two mount-

ing bolts.

2.
Remove inner ends of tie rods from relay rod as

described under Tie Rod--Removal.

3.
Remove cotter pin from end of relay rod at pitman

arm ball stud attachment, and remove stud nut.

4.
Tap brJl stud out of pitman arm and lower relay rod.

5.
Remove cotter key and nut from idler arm and re-

move relay rod from idler arm. Remove washer and

seal from idler arm.

Installation

1.
Place relay rod on idler arm stud, making certain

idler stud seal and washer are in place, then install

and tighten nut. Advance nut just enough to align

castellation with cotter pin hole and install pin.

2.
Install new seal and clamp over ball at end of pitman

arm.

3.
Install inner spring seat and spring to relay rod.

4.
Raise end of rod and install on pitman arm.

5.
Install spring seat, spring, and end plug.

6. Tighten end plug until springs are compressed and

plug bottoms, then back off 3/4 turn plug amount

necessary to insert cotter pin. Insert cotter pin to

lock adjustment.

7.
Install tie rod ends to relay rod as previously de-

scribed under Tie Rods.

8. Lubricate tie rod ends and pitman arm to relay rod

ball joint.

9. Install steering damper bracket and tighten bolts.

Install damper as outlined under Steering Damper--

Installation.

10.
Adjust toe-in and align steering wheel as described

previously in this section.

IDLER ARM

Chevrolet, Chevelle, Comoro, and Corvette (Fig. 62)

Removal

1.
Remove idler arm to frame nut, washer, and bolt.

No washer is used on Corvette.

2.
Remove cotter pin and nut from idler arm to relay

rod ball stud.

3.
Remove relay rod from idler arm by tapping relay

rod with a hammer using a heavy hammer as a

backing.

4.
Remove idler arm.

Installation

1.
On Chevrolet, place seal in position on idler arm

stud; position stud up through frame, and secure with

lock washer and nut.

2.
On Chevelle, Camaro, and Corvette, position idler

CHEVROLET CHASSIS SERVICE MANUAL

STEERING
9-32

arm on frame and install mounting bolts, washers

and nuts. No washer is used on Corvette.

Install relay rod to idler arm, ^making certain seal

is on stud. Install and tighten nut.

Install cotter pin.

Refer to torque specifications at rear of manual for'

correct torque values.

Chevy II (Fig. 62}

Removal

1.
Remove cotter pin, nut and washer securing idler

arm to relay rod.

2.
Remove relay rod from idler arm.

3.
If equipped with power steering disconnect power

cylinder shaft from idler arm bracket.

4.
Remove three idler bracket to frame bolts and nuts

and remove bracket and idler arm assembly.

5.
Remove cotter pin, nut, washer and bolt securing the

idler arm to the bracket.

6. Press out the idler arm bushing for replacement.

Installation

NOTE: Installation must be done with front

wheels straight ahead or the car will lead to one

side.

1.
Install idler arm bushing, if previously removed.

NOTE: Make certain the outer sleeve of the

bushing does not protrude above surface of idler

arm.

2.
Reverse removal procedure and torque all nuts ac-

cording to specifications.

PITMAN ARM

Removal

1.
Remove cotter pin from pitman arm ball stud and

remove nut.

2.
Remove relay rod from pitman arm by tapping on

side of rod or arm in which the stud mounts with a

hammer while using a heavy hammer or similar tool

as a backing. Pull down on relay rod to remove

from stud.

3.
Remove pitman arm nut from sector shaft and mark

relation of arm position to shaft.

4.
Remove pitman arm with Tool J-6632 as shown in

Figure 2.

Installation

1.
Install pitman arm on sector shaft, lining up the

• marks made upon removal.

2.
Install sector shaft nut.

3.
Position relay rod on to pitman arm. Install nut.

Continue to tighten arm enough to align castellation

with hole in stud and install cotter pin.
STEERING ARM

If, through collision or other damage, it becomes nec-

essary to remove and replace either steering arm, pro-

ceed as follows:

Removal

1.
Remove tie rod from steering arm as outlined in this

section.

2.
Remove front wheel, hub and brake drum as a unit

by removing hub cap and dust cap, cotter pin from

spindle nut and the spindle nut. Pull assembly to-

ward outside of vehicle. If removal is difficult, it

may be necessary to back off brake adjustment to

increase brake shoe-to-drum clearance; see Hy-

draulic Brake Adjustment, Section 5. On models

with disc brakes, remove caliper and disc.

3.
With wheel and drum assembly or caliper and disc

removed, steering arm retaining bolt heads are ac-

cessible and removal of steering arm from vehicle

may be accomplished by removing retaining nuts.

Installation

1.
Place steering arm in position on vehicle and install

retaining bolts*

2.
Install nuts. Use only the special locknut listed for

this use in the Chevrolet Parts Catalog.

3.
Pack wheel bearings using a high quality wheel

bearing lubricant. Install bearings and wheel-hub-

brake drum assembly removed previously. On disc

brake models, install disc and caliper.

4.
Install keyed washer and spindle nut. Proceed as out-

lined under t{ Front Wheel Bearing Adjustment" in

Section 3.

5.
Install tie rod ball stud in steering arm. Be sure that

the dust cover is in place on ball stud.

6. Install castellated nut on ball stud, tighten securely

and install cotter pin.

7.
Following directions given in Section 3 to check cor-

nering wheel relationship and toe-in; correct as

required.

STEERING DAMPER-CORVETTE

Removal

1.
Remove bolt from damper pivot bracket at relay rod.

2.
Remove nut from damper pivot at frame bracket and

withdraw damper assembly.

Damper is serviced as a unit. Replace damper if
3.

damaged or excessively worn.

Installation

1.
Place piston rod end into frame bracket and install

retainers, bushings, and nut.

2.
Insert cylinder end pivot into relay rod bracket and

install through bolt.

CHEVROLET CHASSIS SERVICE MANUAL