Page 289 of 659

ENGINE
6-24
ENGINE MECHANICAL
(V8)
INDEX
Page
General Description
6-24
Component Replacement and Adjustment ........
6-25
Engine Assembly
6-25
Removal
. 6-25
Installation
6-25
Intake Manifold
. . . 6-26
Removal
6-26
Installation
6-26
Exhaust Manifold
6-26
Removal
6-26
Installation
6-27,
Rocker Arm Cover
6-27
Removal
6-27
Installation
6-27
Valve Mechanism
6-27
Removal.
6-27
Installation and Adjustment
».. . 6-27
Valve Lifters
6-28
Locating Noisy Lifters (Hydraulic)
6-28
Removal
6-29
Installation
. . 6-29
Valve Stem Oil Seal and/or Valve Spring .......
6-29
Replacement
•
•••................
6—29
Cylinder Head Assembly
. . . 6-30
Removal
6-30
Installation
6-30
Oil Pan
6-30
Page
Removal
6-30
Installation
6-31
Oil Pump
6-31
Removal
6-31
Installation
6-31
Oil Seal (Rear Main)
6-32
Replacement
6-32
Torsional Damper
. . . 6-32
Removal
. 6-32
Installation
. , 6-33
Crankcase Front Cover
6-33
Removal
6-33
Installation
6-33
,
Oil Seal (Front Cover)
6-34
Replacement
6-34
Timing Chain and/or Sprockets
6-35
Replacement
. . . 6-35
Camshaft
6-36
Measuring Lobe Lift
6-36
Removal
6-37
Installation
6-37
Flywheel
6-37
Removal
6-37
Installation
. . 6-37
Engine Mounts
6-37
Replacement (Front)
6-37
Replacement (Rear)
6-38
GENERAL DESCRIPTION
The V8 engines (fig. IV) covered in this section are the
283,
327, 350, 396, and 427 cu. in. engines, regardless of
which passenger vehicle they are used in.
This section covers'the removal and installation of en-
gine assemblies; the removal, installation and adjustment
of some sub-assemblies and replacement of some compo-
nents.
For service to all components and sub-assemblies
(after removal) and removal of some sub-assemblies,
Fig.
IV - V8
Engines (Typical)
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ENGINE 6-25
refer to Section 6 of the Chassis Overhaul Manual.
Because of the interchangeability and similarity of
many engines, engine sub-assemblies and engine parts,
regardless of which passenger vehicle they are used in,
typical illustrations and procedures are used except
where specific illustrations or procedures are necessary
to clarify the operation. Although illustrations showing
bench operations are used, most single operations, when
not part of a general overhaul, should be performed (if
practical) with the engine in the vehicle.
COMPONENT REPLACEMENT AND ADJUSTMENT
ENGINE ASSEMBLY
Removal
• .1. Drain cooling system and engine oil.
2.
Remove air cleaner and disconnect battery cables at
battery.
3.
Remove hood as outlined in Section 11.
4.
Remove radiator and shroud as outlined in Sec-
tion 13.
5. Remove fan blade and pulley as outlined in Sec-
tion 6K.
6. Disconnect wires at:
• Starter solenoid
• Delcotron
• Temperature switch
• Oil pressure switch
• Coil
7. Disconnect:
• Accelerator linkage at pedal lever.
• Exhaust pipes at manifold flanges.
• Vacuum line to power brake unit at manifold (if
so equipped),
• Power steering pump lines at pump end (if so
equipped).
• Fuel line (from tank) at fuel pump.
• Engine cooler lines (if so equipped).
• Oil pressure gauge line (if so equipped).
8. Raise vehicle and place on jack stands.
9. Remove propeller shaft.
NOTE:
If plug for propeller shaft opening
in transmission is not available, drain
transmission.
10.
Disconnect:
• Shift linkage at transmission.
• Speedometer cable at transmission.
• Transmission cooler lines (if so equipped).
11.
On synchromesh equipped vehicles, disconnect clutch
linkage at cross-shaft then remove cross-shaft en-
gine bracket.
12.
Remove rocker arm covers as outlined, then attach
engine lifting adapter at the proper cylinder head bolt
locations.
13.
Remove front mount bolts.
14.
Attach lifting device and raise engine to take weight
off front mounts, then remove rear mount bolts.
15.
Raise engine to take weight off rear mount, then re-
move crossmember.
NOTE:
On Chevrolets it will be necessary to
remove mount from transmission before cross-
member can be removed.
16.
Remove engine-transmission assembly from vehicle
as a unit.
17.
Remove transmission (and clutch):
Synchromesh Transmission
a. Remove clutch housing cover plate screws.
b.
Remove bolts attaching the clutch housing to en-
gine block then remove transmission and clutch
housing as a unit.
NOTE:
Support the transmission as the last
mounting bolt is removed, and as it is being
pulled away from the engine (to prevent damage
to clutch disc).
c. Remove starter and clutch housing rear cover
plate.
d. Loosen clutch mounting bolts a turn at a time (to
prevent distortion of clutch cover) until the spring
pressure is released. Remove all bolts, clutch
disc and pressure plate assembly.
Automatic
Transmission
a. Lower engine, secured by the hoist, and support
engine on blocks.
b.
Remove starter and converter housing underpan.
c. Remove flywheel-to-converter attaching bolts.
d. Support transmission on blocks.
e. Remove transmission-to-engine mounting bolts.
f. With the hoist attached, remove blocks from the
engine only and slowly guide the engine from the
transmission.
18.
Mount engine in stand.
Installation
1.
Attach lifting device to engine and remove engine
from engine stand.
2.
Install transmission (and clutch):
Synchromesh Transmission
a. Install the clutch on flywheel as outlined in Sec-
tion 7.
b.
Install clutch housing rear cover and starter.
c. Install transmission and clutch housing as out-
lined in Section 7.
d. Install clutch housing cover screws and tighten
securely.
Automatic
Transmissions
a. Position engine adjacent to the transmission and
align the converter with the flywheel.
b.
Bolt transmission to engine, then raise engine and
transmission assembly and install flywheel to
converter attaching bolts.
c. Install converter housing underpan and starter.
3.
Tilt and lower engine and transmission assembly into
the chassis as a unit, guiding engine to align front
mounts with frame supports.
4.
Install front mount bolts and torque to specifications.
5. Raise engine enough to install rear crossmember,
then install crossmember, install rear mount, lower
engine and torque rear mount to specifications.
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ENGINE 6-26
6. Remove lifting device and lifting adapter then install
rocker arm covers as outlined.
7.
On synchromesh equipped vehicles, install clutch
cross-shaft engine bracket, then adjust and connect
clutch as outlined in Section 7.
8. Connect:
• Speedometer cable.
• Shift linkage at transmission.
• Transmission cooler lines (if so equipped).
9. Install propeller shaft.
10.
Remove jack stands and lower vehicle.
11.
Connect: \ '
Power steering pump lines (if so equipped).
Vacuum line to power brake unit (if so equipped).
Exhaust pipes at manifold flanges.
Accelerator linkage at pedal lever.
Fuel line at fuel pump.
Engine cooler lines (if so equipped).
Oil pressure gauge lines (if so equipped).
12.
Connect wires at:
Coil
Oil pressure switch
Temperature switch
Delcotron
Starter solenoid
13.
Install pulley, fan blade and fan belt as outlined in
Section 6K.
14.
Install radiator and shroud as outlined in Section 13.
15.
Install and adjust hood as outlined in Section 11.
16.
Connect battery cables.
17.
Fill with coolant, engine oil and transmission oil,
then start engine and check for leaks.
18.
Perform necessary adjustments and install air
cleaner.
INTAKE MANIFOLD
Removal
1.
Drain radiator and remove air cleaner.
2.
Disconnect:
Battery cables at battery.
Upper radiator and heater hose at manifold.
Accelerator linkage at pedal lever.
Fuel line at carburetor. ;
Wires at temperature sending switch and coil
(both sides).
Power brake hose at carburetor base.
Spark advance hose at distributor.
Crankcase ventilation hoses (as required).
3.
Remove distributor cap and mark rotor position with
chalk. Remove distributor clamp and distributor,
then position distributor cap rearward clear of
manifold.
4.
Remove coil.
5.
Remove manifold-to-head attaching bolts, then re^
move manifold, (with carburetor on) from engine and
discard gaskets and seals.
6. If manifold is to be replaced,,transfer:
Carburetor and carburetor mounting studs.
Temperature sending switch.
Water outlet and thermostat (use new gasket).
Heater hose adapter.
Choke coil.
Installation
1.
Clean gasket and seal surfaces of manifold, cylinder
heads and block.
2.
Install manifold end seals on block as shown (fig.
2V).
3.
Install side gaskets on cylinder heads using sealing
compound around water passages (fig. 2V).
4.
Install manifold bolts, and torque to specifications in
the sequence outlined on the Torque Sequence Chart.
5.
Install coil.
6. Install distributor with the rotor pointing at the chalk
mark, then install distributor cap.
NOTE:
If the crankshaft has been rotated while
the distributor was removed, time distributor to
number 1 cylinder as outlined in Section 6Y.
7.
Connect:
Battery cables at battery.
Upper radiator and heater hose at manifold.
Accelerator linkage at pedal lever.
Fuel line at carburetor.
Wires at temperature sending switch and coil
(both sides)!
Power brake hose at carburetor base.
Spark advance hose at distributor.
Crankcase ventilation hoses (as required).
Fill with coolant, start engine, check for leaks and
adjust timing and carburetor idle speed and mixture.
EXHAUST MANIFOLD
Removal
NOTE:
If equipped with "Air Injection Reactor
System", remove air manifold and tubes as out-
lined in Section 6T.
1.
Disconnect battery ground cable.
-
2.
Disconnect and remove Delcotron (as required).
3.
On 396 and 427 cu. in. engines, remove spark plugs
Fig. 2V - Intake Manifold Gasket and Seal Location
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ENGINE 6-27
and spark plug shields.
4.
Remove exhaust manifold flange nuts, then lower ex-
haust pipe assembly (hang exhaust pipe from frame
with wire).
5.
Bend french lock tabs (fig. 3V), remove end bolts
then remove center bolts and remove manifold from
engine.
NOTE: A 9/16 thin-wall 6 point socket, sharp-
ened at the leading edge, then started on the head
of the bolt and tapped in place with a hammer,
simplifies bending of french locks.
Installation
1.
Clean mating surfaces on manifold and head, then
install manifold in position and install center bolts.
2.
Install end bolts with french locks under them.
3.
Torque center bolts to specifications, then torque end
bolts to specifications, and bend french lock tabs to
lock end bolts.
4.
Using a new flange gasket install exhaust pipe to
manifold flange.
5.
On 396 and 427 cu. in. engines, clean and install
spark plugs using new gaskets. (Torque spark plugs
to specifications.)
6. Install and connect Delcotron.
7.
Connect the battery ground cable.
8. Start engine and check for leaks.
ROCKER ARM COVER
Removal
1.
Remove air cleaner.
2.
Disconnect crankcase ventilation hoses (as required).
3.
Disconnect temperature wire from rocker arm cover
clips.
4.
Remove rocker arm cover.
CAUTION: DO NOT pry rocker arm cover
loose. Gaskets adhering to cylinder head and
Installation
1.
.Clean gasket surfaces on cylinder head and rocker
arm cover with degreaser then, using a new gasket,
install rocker arm cover and torque bolts to
specifications. .
2.
Connect crankcase ventilation hoses (if disconnected).
3.
Connect temperature wire at rocker arm cover clips.
4.
Install air cleaner.
VALVE MECHANISM
Removal
1.
Remove rocker arm covers as outlined.
2.
Remove rocker arm nuts, rocker arm balls, rocker
arms and push rods.
NOTE: Place rocker arms, rocker arm balls
and push rods in a rack so they may be rein-
stalled in the same location.
Installation and Adjustment
NOTE: Whenever new rocker arms and/or
rocker arm balls are being installed, coat bear-
ing surfaces of rocker arms and rocker arm
balls with Molykote or its equivalent.
1.
Install push rods; Be sure push rods seat in lifter
socket.
2.
Install rocker arms, rocker arm balls and rocker
arm nuts.
3.
Adjust valves when lifter is on base circle of cam-
shaft lobe as follows:
With Hydraulic Valve
Lifters
2L.
Crank engine until
mark on torsional damper
lines up with center or "0M mark on the timing
tab and the engine is in the number 1 firing posi-
tion. This may be determined by placing fingers
on the number 1 cylinder valve as the mark on the
rocker arm cover may be sheared by bumpii
end of rocker arm cover rearward with palm
hand or a rubber mallet.
Fig.
3V - Exhaust Manifold French Locks
Fig.
4V - Valve Adjustment (Hydraulic)
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ENGINE 6-28
damper comes near the "0" mark on the front
cover.
11
the valves are not moving, the engine is
in the number 1 firing position. If the valves
move as the mark comes up to the timing tab, the
.
engine is in number 6 firing position and crank-
shaft should be rotated one more revolution to
reach the number 1 position,
b.
Valve adjustment is made by backing off the ad-
justing nut (rocker arm stud nut) until there is
play in the push rod and then tighten nut to just
remove all push rod to rocker arm clearance.
' this may be determined by rotating push rod with
fingers as the nut is tightened (fig. 4
V).
When
push rod does not readily move in relation to the
rocker arm, the clearance has been eliminated.
The adjusting nut should then be tightened an
additional 1 turn to place the hydraulic lifter
plunger in the center of its travel. No other
adjustment is required.
c. With the engine in the number 1 firing position
as determined above, the following valves may be
adjusted.
Exhaust - 1, 3, 4, 8
Intake - 1, 2, 5, 7
d. Crank the engine one revolution until the pointer
"(X" mark and torsional damper mark are again
in alignment. This is number 6 firing position.
With the engine in this position the following
valve may be adjusted.
Fig.
5V - Valve Adjustment (Mechanical)
Exhaust - 2, 5, 6, 7
Intake
-•
3, 4, 6, 8
With Mechanical Valve
Lifters
a. Crank engine until mark on torsional damper
lines up with center or "0" mark on the timing
tab and the engine is in the number 1 firing posi-
tion. This may be determined by placing fingers
on t£e number 1 cylinder valve as the mark on the
damper comes near the n0" mark on the front
cover. If the valves are not moving, the engine
is in the number 1 firing position. If the valves
move as the mark comes up to the timing tab, the
engine is in number 6 firing position and crank-
shaft should be rotated one more revolution to
reach the number 1 position.
b.
With the engine in the number 1 firing position as
determined above, adjust the following valves to
specifications with a feeler gauge (fig. 5V).
Exhaust - 4, 8
Intake - 2, 7. .
c. Turn crankshaft 1/2 revolution (180°) clockwise
and adjust the following valve to specifications
with a feeler gauge.
Exhaust -3,6
Intake - 1, 8
d. Turn crankshaft 1/2 revolution (180°) clockwise
until the pointer "0" mark and torsional-damper
mark are again in alignment. This is number 6
firing position. With the engine in this position,
adjust the following valves to specifications with
a feeler gauge.
Exhaust -5,7
Intake - 3, 4
e. Turn crankshaft 1/2 revolution (180°) clockwise
and adjust the following valves to specifications
with a feeler gauge.
Exhaust - 1, 2
Intake - 5, 6
f. Readjust valves (hot and running) as outlined
under "Engine Tune Up".
4.
Install rocker arm covers as outlined.
5.
Adjust carburetor idle speed and mixture.
VALVE LIFTERS
Hydraulic valve lifters very seldom require attention;
The lifters are extremely simple in design, readjust-
ments are not necessary, and servicing of the lifters re-
quires only that care and cleanliness be exercised in the
handling of parts.
Locating Noisy Lifters (Hydraulic)
Locate a noisy valve lifter by using a piece of garden
hose approximately four feet in length. Place one end of
the hose near the end of each intake and exhaust valve
with the other end of the hose to the ear. In this manner,
the sound is localized making it easy to determine which
lifter is at fault.
Another method is to place a finger on the face of the
valve spring retainer. If the lifter is not functioning
properly, a distinct shock will be felt when the valve re-
turns to its seat.-*
The general types of valve lifter noise are as follows:
1.
Hard Rapping Noise—Usually caused by the plunger
becoming tight in the bore of the lifter body to such
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ENGINE 6-29
an extent that the return spring can no longer push
the plunger back up to working position. Probable
causes are:
a. Excessive varnish or carbon deposit causing ab-
normal stickiness.
b.
(Sailing or "pick-up" between plunger and bore of
lifter body, usually caused by an abrasive piece of
dirt or metal wedging between plunger and lifter
body.
2.
Moderate Rapping Noise--Probable causes are:
a. Excessively high leakdown rate.
b.
Leaky check valve seat.
c. Improper adjustment.
3.
General Noise Throughout the Valve Train-rThis
will, in almost all cases, be a definite indication of
insufficient oil supply, or improper adjustment.
4.
Intermittent Clicking—Probable causes are:
a. A microscopic piece of dirt momentarily caught
between ball seat and check valve ball.
b.
In rare cases, the ball itself may be out-of-round
or have a flat spot.
c. Improper adjustment.
In most cases where noise exists in one or more lifters
all lifter units should be removed, disassembled, cleaned
in a solvent, reassembled, and reinstalled in the engine.
If dirt, corrosion, carbon, etc. is shown to exist in one
unit, it more than likely exists in all the units, thus it
would only be a matter of time before all lifters caused
trouble.
Removal
1.
Remove intake manifold as outlined.
2.
Remove valve mechanism as outlined.
3.
Remove valve lifters.
NOTE: Place valve lifters in a rack so they
may be reinstalled in the same location.
Installation
1.
Install valve lifters.
NOTE: Whenever new valve lifters are being
installed coat foot of valve lifters with Molykote
or its equivalent.
2.
Install intake manifold as outlined.
3.
Install and adjust valve mechanism as outlined.
VALVE STEM OIL SEAL AND/OR VALVE SPRING
Replacement
1.
Remove rocker arm cover(s) as outlined.
2.
Remove spark plug, rocker arm and push rod on the
cylinders to be serviced.
3.
Apply compressed air to the spark plug hole to hold
tl*e valves in place.
NOTE: A tool to apply air to the cylinder is
available through local jobbers or may be manu-
factured. In manufacturing this Tool a AC-46N
Spark Plug or its equivalent is recommended.
This will make the Tool universal for all
Chevrolet engines. Chisel the spark plug as
shown, then drive the porcelain out of the plug
by tapping the center electrode against a hard
block. Using a 3/8" pipe tap, cut threads in the
remaining portion of the spark plug and assem-
ble as shown (fig. 6V).
Fig.
6V - Air Adapter Tool
4.
Using Tool J-5892, to compress the valve spring, re-
move the valve locks, valve cap, and valve spring and
damper (fig. 7V).
5.
Remove valve stem oil seal.
6. Remove as follows:
283, 327 and 350 eu. in.
Engines
a. To replace, set the valve spring and damper,
valve shield and valve cap in place. The close
coiled end of the spring is installed against the
cylinder head.
b.
Compress the spring with Tool J-5892 and install
oil seal in the lower groove of the stem, making
sure the seal is flat and not twisted.
NOTE: A light coat of oil on the seal will help
prevent twisting.
Fig.
7V - Compressing Valve Spring
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ENGINE 6-30
c". Install the valve locks and release the compres-
sor tool making sure the locks seat properly in
the upper groove of the valve stem.
NOTE: Grease may be used to hold the locks
in place while releasing the compressor tool.
396 and 427
cu.
in.
Engines
a. Install new valve stem oil seal (coated with oil)
in position over valve guide.
b.
Set the valve spring and damper and valve cap in
place.
c. Compress the spring with Tool J-5892 and install
the valve locks, then release the compressor tool,
making sure the locks seat properly in the groove
of the valve stem.
NOTE: Grease may be used to hold the locks
in place while releasing the compressor tool.
7.
Install spark ,plug, using a new gasket, and torque to
specifications. -
8. Install and adjust valve mechanism as outlined.
CYLINDER HEAD ASSEMBLY
Removal
1.
Remove intake manifold as outlined.
2.
Remove exhaust manifolds as outlined.
3.
Remove valve mechanism as outlined.
4.
Drain cooling system (block).
5.
Remove cylinder head bolts, cylinder head and gas-
ket. Place cylinder head on two blocks of wood to
prevent damage.
Installation
CAUTION: The gasket surfaces on both the
head and the block must be clean of any foreign
ttter and free of nicks or heavy scratches.
Under bolt threads in the block and threads on
Pie cylinder head bolt must be cleaned. (Dirt
will affect bolt torqueT)
1.
On engines using a STEEL gasket, coat both sides of
a new gasket with a good sealer, spread the sealer
thin and even. One method of applying the sealer that
will assure the proper- coat is with the use of a paint
roller. Too much sealer may hold the beads of the
gasket away from the head or block.
CAUTION: Use no sealer on engines using a
composition STEEL ASBESTOS gasket.
2.
Place the gasket in position over the dowel pins with
the bead up.
3.
Carefully guide cylinder head into place over dowel
pins and gasket.
4.
Coat threads of cylinder head bolts with sealing
compound and install finger tight.
5.
Tighten cylinder head bolts a little at a time in the
sequence shown on the torque sequence chart until
the specified torque is reached.
6. Install the exhaust manifold as outlined.
7.
Install the intake manifold as outlined.
8. Install and adjust the valve mechanism as outlined.
OIL
PAN
Removal
Chevrolet
and Camaro
1.
Disconnect battery positive cable.
2.
Disconnect distributor cap from distributor (to pr-e-
vent breaking distributor cap when engine is raised).
3.
Drain radiator, then disconnect lower radiator hose
at water pump and remove oil dip stick and tube
(where necessary). '
4.
Remove fan blade.
5.
Raise vehicle then drain engine oil;
6. Remove through bolts from engine front mounts.
Disconnect and remove starter.
7.
On vehicles equipped with automatic transmissions,
remove converter housing underpan.
8. Disconnect steering rod at idler lever then swing
steering linkage 4pwn for oil pan clearance.
9. Rotate crankshaft untii timing mark on torsional
damper is at 6:00 o'clock position.
10.
Using a suitable jack, and a block of wood to prevent
damaging oil pan, raise engine "enough to insert 2" x
4"
wood blocks under engine mounts (fig. 8V), then
lower engine onto blocks.
NOTE: If 2" x 4" wood blocks are cut 5-1/2"
long they can be used on all Chevrolet engines.
The 5-1/2" length up for In-line engines and the
4"
side up for V8 engines.
11.
Remove oil pan and discard gaskets and seals.
NOTE: -On the 396 and 427 cu. in. engine, the
oil pan has three 1/4" x 20 attaching bolts at ,
crankcase front cover. One located at each
corner and one at lower center.
Chevelle
1.
Remove engine from vehicle as outlined.
2.
Lower engine onto jack stands, one at each front
Tnaount and one at transmission extension.
CAUTION: Leave engine lift attached to en-
gine.
Do not remove all weight of engine off
engine lifET
3.
Remove starter.
4.
On vehicles equipped with automatic transmission
remove converter housing underpan.
5.
Remove oil pan and discard gaskets and seals.
Fig.
8V - Engine Blocked for Pan Removal
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ENGINE 6-31
Chevy II
1.
Disconnect battery positive cable.
2.
Drain engine oil.
3.
Disconnect and remove starter.
4 Disconnect steering idler arm bracket at right hand
frame rail and swing steering linkage down for pan
clearance.
5.
Disconnect* exhaust pipes at manifolds and allow
pipes to hang free.
6. Remove oil pan and discard gaskets and seals.
Corvette
1.
Disconnect battery positive cable then remove oil
dipstick and tube.
2.
Raise and support vehicle then drain engine oil.
3.
Remove starter and flywheel underpan.
4.
Disconnect steering linkage idler at frame and lower
the linkage.
5.
Remove oil pan and discard gaskets and seals.
6. On Hi-Performance engines, the oil baffle must
be removed before additional operations can be
performed.
NOTE: On the 427 cu. in. engine, the oil pan
has three 1/4" x 20 attaching bolts at crankcase
front cqver. One located at each corner and one
at lower center.
Installation
1.
Thoroughly clean all gasket sealing surfaces.
NOTE: Use a new pan. gasket set.
2.
Install side gaskets on pan rails, using.gasket sealer
as a retainer.
3.
Install rear oil pan seal in groove in rear main
bearing cap with ends (fig. 9V) butting side gaskets.
4.
Install oil pan front seal in groove in .crankcaee front
cover, with ends butting side gaskets.
5.
If crankshaft was rotated while £>an was off, place
timing mark at 6:00 o'clock position.
6. Install oil pan and torque bolts to specifications.
NOTE: On 396 and 427 cu. in. engines, start
three 1/4" x 20 bolts into crankcase front cover
before tightening, any other pan bolts.
7.
Complete installation as follows:
Chevrolet
and Camaro
a. Using a suitable jack (and a block of wood to pre-
vent damaging oil pan) raise engine enough to re-
move 2" x 4" wood blocks, then lower engine.
b.
On vehicles equipped with automatic transmission
install converter housing underpan.
c. Install through bolts in engine front mounts.
d. Install and connect starter. Connect steering rod
at idler lever.
e. Lower vehicle and install fan blade.
f. Cbnnnect lower radiator hose, then install oil dip
stick tube and dip stick.
g. Connect distributor cap and battery positive
cable.
h. Fill radiator with coolant and fill engine with oil,
then start engine and check for leaks.
Chevelle
a. On vehicles equipped with automatic transmission
Fig.
9V - Oil Pan Gasket and Seal Location
install converter housing underpan.
b.
.Install starter.
c. Install, engine as outlined.
Chevy II
a. Connect exhaust pipe to manifold flange using new
packing seals.
b.
Connect steering idler arm bracket.
c. Connect starter wires..
d. Connect battery cable.
e. Fill with oil, start engine and check for leaks.
Corvette
a. Connect steering linkage.
b.
Install oil dip stick tube and dip stick then con-
nect battery cables.
c. Fill engine with oil, then start engine and check
for leaks.
OIL PUMP
Removal
1.
Remove oil pan as outlined.
2.
Remove pump to rear main bearing cap bolt and re-
move pump and extension shaft.
Installation
1.
Assemble pump and extension shaft to rear main
CHEVROLET CHASSIS SERVICE MANUAL