1967 CHEVROLET CAMARO seats

SECTION O

INFORMATION AND LUBRICATION

CONTENTS OF THIS SECTION

Page

General Information o-l

Lubrication 0-13

GENERAL INFORMATION

Model Identification and Vehicle Dimensions

Chevrolet

Chevelle

Chevy n

Corvette

Camaro
Page

0-1

0-1

0-2

0-2

0-3

0-3
Page

Unit and Serial Numbers o-3

Engine Number o-3

Vehicle Serial Number 0r3

Keys and Locks 0-4

Pushing,Towing and Lifting 0-7

Series

Biscayne

Bel Air

Tmpala.

Impala

Super Sport

Caprice
MODEL IDENTIFICATION-CHEVROLET

Model Number

6-Cyl

15311

15369

15335

15511,

15569

15535

15545

16387

16367

16369

16339

16335

16345

16787

16767

—

—

—

—
V-8

15411

15469

15435

15611

15669

15635

15645

16487

16467

16469

16439

16435

16445

16887

16867

16647

16639

16635

16645
Description

2-Door Sedan, 6-Passenger

4-Door Sedan, 6-Passenger

4-Door Station Wagon, 2-Seat

2-Door Sedan, 6-Passenger

4-Door Sedan, 6-Passenger

4-Door Station Wagon, 2-Seat

4-Door Station Wagon, 3-Seat

2-Door Sport Coupe, 5-Passenger

2-Door Convertible, 5-Passenger

4-Door Sedan, 6-Passenger

4-Door Sport Sedan, 6-Passenger

4-Door Station Wagon, 2-Seat

4-Door Station Wagon, 3-Seat

2-Door Sport Coupe, 4-Passenger

2-Door Convertible, 4-Passenger

2-Door Custom Coupe, 5-Passenger*

4-Door Custpm Sedan, 6-Passenger

4-Door Custom Wagon, 2-Seat

4-Door Custom Wagon, 3-Seat

*4-Passenger when optional bucket front seats are specified.

VEHICLE DIMENSIONS-CHEVROLET

Pertinent dimensions for the different models are shown in the following chart.

Model

Length Overall . .

Width Overall (Body)

Height Overall

Wheelbase

Tread-Front

Tread-Rear

Curb Weight: Approximately 3543 lbs.
Sedan

213.2"

79.6"

55.4"

119.0"

62.5"

62.4"

4-Door Sedan with
2-Door

Sport Coupe

213.2"

79.6"

54.4"

119.0"

62.5"

62.4"

L-6 Engine; 3685 lbs
Convertible

Coupe

213.2"

79.6"

55.3"

119.0"

62.5"

62.4"

. with V-8 Engine.
Station

Wagon

212.4"

79.6"

56.7"

119.0"

63.5"

63.4"

CHEVROLET CHASSIS SERVICE MANUAL

GENERAL INFORMATION 0-2

MODEL IDENTIFICATION-CHEVELLE

Series

Chevelle 300

Chevelle 300

Deluxe

Malibu

Super Sport

396

Concours
Model Number

6-Cyl

13111

13169

13311

13369

13335

13569

13539

13517

13567

13535

—

13735
V-8

13211

13269

13411

13469

13435

13669

13639

13617

13667

13635

13817

13867

13835
Description

2-Door -Sedan, 6-Passenger

4-Door Sedan, 6-Passenger

2-Door Sedan, 6-Passenger

4-Door Sedan, 6-Passenger

4-Door Station Wagon, 2-Seat

4-Door Sedan, 6-Passenger

4-Door Sport Sedan, 6-Passenger

2-Door Sport Coupe, 5-Passenger*

2-Door Convertible, 5-Passenger*

4-Door Station Wagon, 2-Seat

2-tooor Sport Coupe, 5-Passenger*

2-Door Convertible, 5-Passenger*

4-Door Station Wagon, 2-Seat

*4-Passenger when optional bucket seats are specified.

EL CAMINO
13380

13580
13480

13680
2-Door
Sedan
Pickup,
3-Passenger Reg.

2-Door
Sedan
Pickup,
3-Pass. Deluxe

VEHICLE DIMENSIONS-CHEVELLE

Pertinent dimensions for the different models are shown in, the following chart.

Model

Sedan

197.0"

75.0"

54.1"

115.0"

58.0"

58.0"
2-Door

Sport Coupe

197.0"

75.0"

53.2"

115.0"

58.0"

58J0"
Convertible

Coupe

197.0"

75.0"

53.9"

115.0"

58.0"

58.0"
Station

Wagon

199.9"

75.0"

56.7"

115.0"

58.0"

58.0"
Sedan

Pickup

199.9"

75.0"

56.7"

115.0"

58.0"

58.0"
Length Overall .

Width Overall (Body)

Height Overall . . .

Wheelbase. .

Tread-Front

Tread-Rear .

Curb Weight: Approximately 3104 lbs. 4-Door Sedan with L-6 Engine 3258 lbs. with V-8 Engine.

MODEL IDENTIFICATION-CHEVY II

Series

100

NOVA

NOVA SS
Model Number

L-4

11111

11169

mmm.

—
6 Cyl.

11311

11369

11335

11569

11537

11535

11737
V-8

11411

11469

11435

11669

11637

11635

11837
Description

2-Door Sedan, 6-Passenger

4-Door Sedan, 6-Passenger

4-Door Station Wagon, 2-Seat

4-Door Sedan, 6-Passenger

2-Door Sport Coupe, 5-Passenger

4-Door Station Wagon, 2-Seat

2-Door Sport Coupe, 4-Passenger

CHEVROLET CHASSIS SERVICE MANUAL

HEATER AND AIR CONDITIONING 1A-28

providing a protective film to reduce the possibility

of infection.

3.
As soon as possible, call or consult an eye specialist

for immediate and future treatment.

REMEMBER -

pound of cure."
"An ounce of prevention is worth a

PRECAUTIONS IN HANDLING REFRIGERANT LINES

• All metal tubing lines should be free of kinks, be-

cause of the restriction that kinks will offer to the

flow of refrigerant. The refrigeration capacity of the

entire system can be greatly reduced by a single

kink.

• The flexible hose lines should never be bent to a

radius of less than 10 times the diameter of the hose.

• The flexible hose lines should never be allowed to

come within a distance of 2-1/2" of the exhaust

manifold.

• Flexible hose lines should be inspected at least once

a year for leaks or brittleness. If found brittle or

leaking they should be replaced with new lines.

• Use only sealed lines from parts stock.

• When disconnecting any fitting in the refrigeration

system, the system must first be discharged of all

refrigerant. However, proceed very cautiously re-

gardless of gauge readings. Open very slowly, keep-

ing face and hands away so that no injury can occur

if there happens to be liquid refrigerant in the line.

If pressure is noticed when fitting is loosened, allow

it to bleed off very slowly.

CAUTION: Always wear safety goggles when

opening refrigerant lines.

• In the event any line is opened to atmosphere, it

should be immediately capped to prevent entrance

of moisture and dirt.

• The use of the proper wrenches when making con-

nections on "O" ring fittings is important. The use

of improper wrenches may damage the connection.

The opposing fitting should always be backed up with

a wrench to prevent distortion of connecting lines or

components. When connecting the flexible hose con-

nections it is important that the swagged fitting and

the flare nut, as well as the coupling to which it is

attached, be held at the same time using three dif-

ferent wrenches to prevent turning the fitting and

damaging the ground seat.

• "O" rings and seats must be in perfect condition.

The slightest burr or piece of dirt may cause a leak.

• Sealing beads on hose clamp connections must be

free of nicks and scratches to assure a perfect seal.

MAINTAINING CHEMICAL STABILITY IN THE

REFRIGERATION SYSTEM

The metal internal parts of the Chevrolet refrigeration

system and the refrigerant and oil contained in the sys-

tem are designed to remain in a state of chemical

stability as long as pure R-12 and uncontaminated re-

frigeration oil is used in the system.

However, when abnormal amounts of foreign materials,

such as dirt, air or moisture are allowed to enter the

system, the chemical stability may be upset. When ac-

celerated by heat, these contaminates may form acids
Fig.
40-^-System Contaminants

and sludge and eventually cause the breakdown of com-

ponents within, the system. In addition, contaminates may

affect the temperature-pressure relationship of R-12,

resulting in improper operating temperature and pres-

sures and decreased efficiency of the system.

The following general practices should be observed to

insure chemical stability in the system.

• Whenever it becomes necessary to disconnect a

refrigerant or gauge line, it should be immediately

capped. Capping the tubing will also prevent dirt and

foreign matter from entering.

• Tools should be kept clean and dry. This also in-

cludes the gauge set and replacement parts.

• When adding oil, the container should be exception-

ally clean and dry due to the fact that the refrigera-

tion oil in the container is as moisture-free as it is

possible to make it. Therefore, it will quickly absorb

any moisture with which it comes in contact. For

. this same reason the oil container should not be

opened until ready for use and then it should be

capped immediately after use.

• When it is necessary to open a system, have every-

thing you will need ready and handy so that as little

Fig.
41—Gauge Set

CHEVROLET CHASSIS SERVICE MANUAL

SECTION
IB

CORVETTE BODY

INDEX

Page

General Description . . * • •.
•
^"i1

Maintenance and Replacements 1B-1

Front End 1B-1

Adjustments IBri

Hood 1B-1

Hood Catch 1B-2

Hood Assembly . 1B-2

Front Emblems 1B-2

Vent Grilles 1B-2

Instrument Panel Tray . 1B-2

Cowl Area Trim
....................
1B-4

Rear View Mirror 1B-4

Outside 1B-4

Inside . 1B-4

Sun Visor . 1B-4

Cowl Ventilator Assembly 1B-4

Windshield ; 1B-5

Doors 1B-7

Adjustments 1B-7

Door Lock Striker 1B-7

Door Window and Vent 1B-7

Door Hinges 1B-7

Trim Panel and Inside Handles IB-11

Weatherstrip 1B-11

Door Ventilator Assembly 1B-12

19437 Model 1B-12

19467 Model 1B-13

Window Glass 1B-13

Glass Run Channel—Upper 1B-14

Window Outer Seal Assembly 1B-14

Window Inner Seal Assembly 1B-14

Glass Run Channel—Rear 1B-15

Window Regulator—Manual 1B-15

Window Regulator—Power 1B-15

Door Lock and Remote Controls 1B-16

Outer Handle . 1B-16

Lock Cylinder 1B-17

Hinges—Door Assembly . 1B-17

Rear Quarter .. . 1B-19

Door Sill and Molding . . 1B-19

Rear End . . r 1B-19

Folding Top Compartment Lid 1B-19

Adjustments . . 1B-19

1B-19
Page

Lock 1B-19

Control 1B-19

Rear Window—19437 Model 1B-21

Gas Tank Door and Rear Trim Plate.,. . . . . . . . 1B-23

Rear Filler Panel 1B-23

Spare Tire Mount 1B-23

Rugs and Interior Trim 1B-25

Cleaning Soft Trim 1B-25

Carpets and Covers—All Models 1B-26

Rear Body Trim , . 1B-26

Soft Covers 1B-26

Rigid Plastic Trim 1B-26

Garnish Moldings Plus-Headliner-19437 Model . . 1B-27

Seats 1B-27

Body Mounting 1B-27

Body Repairs . 1B-27

General Instructions . . . 1B-27

Repair Panels. 1B-28

Precautions 1B-29

Plastic Solder Kit 1B-29

Resin Kit 1B-30

Specific Repairs 1B-32

Scratched Panels-Spot Refinishing 1B-32

Dents in Panels-Surface Cracks !B-33

Cracked Panels . . 1B-35

Fractures 1B-37

Panel Replacement 1B-39

Hard Top . . 1B-41

Care and Storage 1B-41

Rear Window 1B-41

Garnish Moldings and Latches 1B-42

Headlining 1B-43

Weatherstrips and Drip Molding 1B-43

Vinyl Covering . 1B-43

Folding Top 1B-46

Care of Folding Top 1B-46

Care of Rear Window 1B-46

Adjustments 1B-48

Top Assembly, Removal and Installation 1B-49

Top Trim and Rear Window Assembly 1B-50

Frame and Linkage 1B-52

Weatherstrip 1B-52

Adding Hardtop 1B-52

Special Tools 1B-53

GENERAL DESCRIPTION

.
A
structural network
of
steel forms the backbone
of
the

Corvette body. When combined with
the
fiber-glass
re-

inforced plastic body panels,
the
steel-plastic marriage

results
in a
body with increased torsional rigidity
and

greater beaming strength.
Convertible models continue with two roof styles:
the

folding
top
and the removable hardtop. In operation, both

tops function similar to those
of
previous models. Either

top
is
standard and both
are
optional
as
determined by

the top selected
as
base equipment.

MAINTENANCE
&
REPLACEMENTS

FRONT
END

ADJUSTMENTS

(Refer to Figure
2)

Adjustments should
be
made
in
order
-
hood position

first, then catch adjustments.
Hood

The position
of the
hood
in
relation
to
the hood body

opening and the fender surfaces
is
controlled by the posi-

tion
of the
hinges and position
and
adjustment
of
catch

and bumpers.

The fore
and aft
position
of the
hood may be adjusted

CHEVROLET CHASSIS SERVICE MANUAL

CORVETTE BODY 1B-27

CUT OFF PAINTED

PORTION OF CARTRIDGE NOZZLE

ALONG EDGE-OF PAINT LINE

ADHESIVE CAULKING

MATERIAL

Fig.
60—Applying Caulking Material to Glass

GARNISH MOLDINGS PLUS HEADLINER-

19437 MODEL

Figure 64 illustrates installation details of garnish

moldings and headlining.

Headlining is not cemented in place.

Removal of dome lamp and garnish moldings is

necessary.
J-NUT

FILLER PANEL

BODY REAR

Fig.
61—Installing Rear Glass
Fig.
62—Gas Tank Door and Rear Trim Plate

SEATS

Removal

1.
Remove bolt retaining each forward support to floor.

2.
Fold seat back forward.

3.
Loosen two bolts retaining each seat hold-down

bracket.

4.
Move seat forward and out of brackets.

Adjustments

Height of seats is adjustable at both front and rear by

means of shims or washers.

Angle of seat backrest may be changed by adjusting

stops located on lower edge of seat back.

BODY MOUNTING

Figure 65 illustrates underbody attachment-to-frame

body mounting brackets. Shims which are shown on

rear crossmember are cemented in place.

The torque of all body mounting bolts should be checked

periodically as an aid to preventing annoying squeaks

and rattles. AH bolts shown in Figure 65 should be

torqued to 45 lbs. ft.

BODY REPAIRS

GENERAL INSTRUCTIONS

The following gives information necessary for repair

of collision damage and performance of general main-

tenance on both the 19437 and 19467 Corvette bodies.

Included here is information dealing with availability of

repair panels, general installation procedures for in-

staUing panels and repairing damage to the body.

Repair of fiber glass reinforced plastic bodies is a

relatively easy matter if a few simple precautions are

observed.

In cases where welding must be done on steel parts

which are stiU installed on body, do not allow flame or

direct welding heat to come into direct contact with

CHEVROLET CHASSIS SERVICE MANUAL

FRONT SUSPENSION 3-12

2.
Remove forward nut, retainer and rubber bushing

from front end of strut rod.

3.
Remove two nuts from strut rod to lower control arm

bolts and remove bolts and washers.

4.
Withdraw strut rod from bracket.

5. Remove remaining rubber bushing, retainer, sleeve

and nut from strut rod.

6. Inspect rubber bushings for aging and replace if

necessary. *•

Installation

1.
Screw rear nu$ on forward end of rod and position it

approximately 3/4" from end of threads. Install

rear retainer, sleeve and bushing on rod so raised

pilot diameter faces forward.

2.
Insert strut rod in bracket so pilot diameter on bush-

ing pilots in hole in bracket. Install forward bushing

on sleeve so raised pilot diameter faces rear to

enter hole in bracket, then install forward retainer

and nut on rod.

3.
Attach strut rod to top of lower control arm with two

bolts,
washers and nuts.

4.
Lower vehicle to floor, check caster and camber

angles and adjust where necessary. Torque nuts as

shown in Specifications.

FRONT SPRING

Chevrolet

Removal

1.
With an open end wrench hold the shock absorber

upper stem from turning, and then remove the upper

stem retaining nut, retainer and rubber grommet.
I IVi" rVi"i

\>. j ii

>
I

5'4

s

WOOD
BLOCK
USED

WITH
CHEVROLET
ONLY

Fig.
19
- Spring Removal Tools - Chevrolet, Chevelle and Comoro

2.
With the car supported by the frame so that the con-

trol arms hang free, remove the wheel and tire as-

sembly (replace one wheel nut to retain the brake

drum),
shock absorber, stabilizer bar to lower con-

trol arm link, strut rod to lower control arm attach-

ing, nuts, bolts and lock washers and tie rod end.

3.
Scribe the position of the inner pivot camber adjust-

ing cam bolt and then remove the nut, lock washer

and outer cam.

4.
Install a steel bar (fabricated as shown in Figure 19)

through the shock abosrber mounting hole in the

lower control arm so that the notch seats over the

bottom spring coil and the bar extends inboard and

under the inner bushing. Fit a 5" wood block (See

Figure 19) between the bar and the bushing as shown

in Figure 20.

5.
With suitable jack or hoist, lift up slightly on the end

of the bar to remove the tension from the inner pivot

cam bolt, which can then be removed.

Fig.
18-Strut Rod

Pig. 20 - Front Spring Removal - Chevrolet

CHEVROLET CHASSIS SERVICE MANUAL

FRONT SUSPENSION ,3-13

6. Carefully lower the inner end of the control arm.

Tension on the spring will be removed before the

spring can be removed from the vehicle.

7.
Remove the spring.

Installation

1.
With the suspension set up as in Step 2 of the disas-

sembly procedure, insert a block of wood between the

upper control arm and the spring tower to keep the

arm up out of the way.

2.
Set the spring in place on the crossmember after

checking on proper positioning necessary.

3.
Install the steel bar and wood block as shown in Fig-

ure 20 and lift the control arm up until the inner

pivot cam bolt can be installed. ,

4.
Install the outer cam and loosely install the lock

washer and nut

5.
Set the cam bolt on the mark scribed during the re-

moval procedure and hold in this position while tight-

ening the nut (See specifications at the end of this

book).

6. Replace the strut rod to lower control arm nuts,

bolts and lock washers, the stabilizer bar link, the

shock absorber, the tie rod end, and the wheel and

tire.

7.
Lower vehicle to floor and install the shock absorber

upper stem retaining nut retainer and grommet.

8. Check the camber adjustment.

Chevelle and Camaro

Removal

1.
With an open end wrench hold the shock absorber up-

per stem from turning, and then, remove the upper

stem retaining nut, retainer and rubber grommet.

2.
With the car supported by the frame so that the con-

trol arms hang free, remove the wheel and tire as-

sembly (replace one wheel nut to retain the brake

drum),
shock absorber, and stabilizer bar to lower

control arm link.
4.

5.
Fig.
21 - Front Spring Removal - Chevelle & Camaro

Place a steel bar (fabricated as shown in Figure 19)

through the shock absorber mounting hole in the

lower control arm so that the notch seats over the

bottom spring coil and the bar extends outboard be-

yond the end of the control arm and slightly toward

the front of the car.

With a suitable jack or hoist lift up slightly on the

end of the bar.

Remove the lower ball stud cotter pin and attaching

nut and remove the ball stud from the knuckle.

ALTERNATE METHOD

Fig.
22 - Removing or Installing Front Coil Spring - Corvette (Typical)

CHEVROLET CHASSIS SERVICE MANUAL

FRONT SUSPENSION 3-15

4.
Insert Spring Compressor J-
6874-
4-
5 with Adapters

J-6874-8-9 into upp^r spring tower so that lower

MU"
bolt fits into shock absorber mounting holes in

spring seat (fig. 23). Secure the two lower studs to

the spring seat with nuts.

5.
Fit the tool upper pilot to top of spring and compress

spring by tightening upper nut (fig. 24). Compress

spring until screw is bottomed out.

6. Remove lower spring seat retaining nuts, lift spring

and seat assembly from control arm and guide it

down and out through fender skirt (fig. 25).

Spring Seat Replacement (Fig. 26)

1.
Release spring tension and disconnect spring com-

pressor from spring seat.

2.
Install new spring seat to spring compressor.

Installation

1.
If spring is to be replaced, install new spring into

tool and compress spring until screw is bottomed

out.

NOTE: Spring coil ends must be against spring

stops in upper and lower seats.

2.
Lift spring and tool assembly into place and position

so that the upper spring stop is inboard.

NOTE: Locating tab on upper spring seat may

be flattened before reinstalling spring.

3.
Install lower spring seat to control arm and torque

nuts as shown in the Specifications.

4.
Loosen spring compressor until spring is properly

seated in upper spring tower and remove.

5.
Install shock abosrber as outlined under Shock Ab-

sorber—Installation in this section.

Corvette

Removal

1.
With car on suitable hoist or jack, (support vehicle

by frame so control arms may swing free) remove

wheel and tire assembly, stabilizer bar and shock

absorber. Loosen the lower ball joint to steering

knuckle nut, and the' two lower control arm cross

shaft bushing bolts.

2.
Place Tool J-6874-1 across top of sixth coil (ap-

prox.),
then loosely secure Tool J-6874-2 to the up-

per shoe, with attaching capscrews and lock washers.

The upper shoe "V" notch and lower shoe raised land

should contact spring.

3.
Insert Tool J-6874 up through center of spring and

attach to upper and lower shoe assembly.

4.
Position spacers under shock absorber mounting hole

and against bottom of lower control arm. Install

special bearing washer and Tool J-6874-5. Locate

bearing against spacer and large washer against

bearing. Feed screw up through large washer bear-

ing and spacer and thread into Tool J-6874 and

tighten snugly (fig. 22).

5.
Center shoe assembly on spring and tighten screw

until a very slight compression is placed on spring

(fig. '22). Then firmly tighten down the two cap-

screws securing the upper and lower shoes to lock

these shoes to spring.

6. Turn head of screw until spring is compressed just

enough to clear the spring tower, then remove the

lower ball joint to steering knuckle nut (fig. 22).
NOTE: It may be necessary to assist the

spring out of the spring tower with a pry bar or

a similar tool.

7.
Disconnect the lower ball joint from the steering

knuckle and lower the control arm with the com-

pressed spring. Immediately release compression

on spring by backing off long screw. Release spring

and tool and withdraw spring.

CAUTION: The spring force under compres-

sion is very large. Exercise every safety pre-

caution when performing this operation to see

that individuals and materials subject to damage

are removed from the path of the spring when

the control arm is being lowered. Also, the

compressed spring
be relaxed immedi-

ately after lowering the control arm to reduce

the time of exposure to the large compressive

force.

Installation

1.
Position spring with closely coiled end up. Place

Tool J-6874-1 across the top of the sixth coil (ap-

prox.) then loosely secure Tool J-6874-2 to the

upper shoe with attaching capscrews and lock wash-

ers.
The upper shoe MV" notch and lower shoe

raised land should contact spring.

2.
Insert Tool J-6874 up through center of spring and

attach to upper and lower shoe assembly with bolt

and nut.

3.
Set spring in its seat on the lower control arm.

4.
Position spacers centrally under shock absorber

mounting hole and against bottom of lower control

arm. Install bearing, large washer and Tool

J-6874-5.
Locate bearing against spacer and large

washer against bearing. Feed the screw up through

large washer, bearing and spacer and thread into

yoke rod. Tighten snugly, but do not start to draw

down yet

5.
Center the shoe assembly on the spring and tighten

the lag screw until a very slight compression is

placed on spring, then firmly tighten down the two

capscrews securing the upper and lower shoes. This

will lock the shoes to the coil spring.

6. Turn head of screw until spring is compressed just

enough to clear the spring tower.

NOTE: It may be necessary to assist the

spring into the spring tower with a pry bar or

similar tool.

7.
Immediately install the lower ball joint into steering

knuckle and secure in place with attaching nut.

8. Release compression on spring and at the same time

use a drift to guide the coil spring into its proper

seat. End of coils must be 3/8" from coil stops in

spring seat.

9. Tighten the lower ball joint to steering knuckle nut

and lock with cotter key.

10.
Install shock absorber and stabilizer bar.

11.
Install wheel, tire and drum assembly.

12.
Remove car from hoist or jack stands.

13.
Tighten the two lower control cross shaft bushing

bolts to 45-55 lbs. ft. torque.

NOTE: If a suitable adjustable jack-stand is

CHEVROLET CHASSIS SERVICE MANUAL