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SECTION
9
STEERING
CONTENTS
OF
THIS SECTION
Standard Steering
9-1
Power Steering
9-33
Special Tools
9-40
STANDARD STEERING
INDEX
Page
General Description 9.x
Maintenance and Adjustments 9.1
Adjustments
........................
9-2
Steering Gear 9-2
Steering Wheel Alignment and Higji
Point Centering. . . . 9-4
Toe-in Adjustment 9-4
Corvette Steering Ratio . . . . 9-4
Component Replacement and Repairs . . . . 9-4
Steering Wheel . . . 9-4
Regular Production 9-4
Simulated Wood . . . . 9-5
Corvette Telescoping 9-5
Steering Coupling . 9-6
Steering Gear . 9-9
Sector Shaft Seal Replacement 9-10
Steering Column 9-10
Removal 9-10
Disassembly—Syncromesh Column 9-12
Page
Assembly—Syncromesh Column . . 9-14
Disassembly—Column Mounted Powerglide
Lever or Floor Shift Column 9-16
Assembly-^Column Mounted Powerglide
Lever or Floor Shift Column g_x7
Disassembly—Tilt Column 9-19
Assembly—Tilt Column 9-21
Disassembly—Standard Corvette Column 9-23
Assembly—Standard Corvette Column 9-25
Disassembly—Corvette Telescoping Column .... 9.26
Assembly—Corvette Telescoping Column 9-27
Installation 9.27
Steering Linkage 9.29
Tie
Rods.
. 9-29
Relay Rod . . 9-31
Idler Arm . . . . 9-31
Pitman Arm. . 9-32
Steering Arms • • • • 9-32
Steering Damper 9-32
GENERAL DESCRIPTION
The regular production steering gear
is the
recirculat-
ing ball type. This gear provides
for
ease
of
handling
by
transmitting forces from worm
to
sector gear through
ball bearings.
The
steering linkage
is of
the relay type,
and extended interval lubrication design, with the pitman
arm connected
to one end of
the relay
rod. The
other
end
of
the
relay
rod is
connected
to an
idler
arm
which
is
connected
to the
frame side rail opposite
the
steering
gear.
Two
adjustable
tie
rods connect
the
relay
rod to
the steering arms.
All passenger
car
models
for 1967 are
equipped with
new energy absorbing steering columns.
The
mast jacket,
shift tube,
and
steering shaft
are
designed
to
collapse
under various front impact conditions.
All new
columns
are
of
this design, including
the
tilt option and telescope
option.
MAINTENANCE
AND
ADJUSTMENTS
The manual steering gear
is
filled
at the
factory with
a
water resistant grease. Seasonal change
of
this lubrica-
tion
is
unnecessary and
the
housing should
not be
drained.
The steering gear lubricant level should
be
checked every
36,000 miles. Whenever required, additions should
be
made using
a
water resistant
EP
chassis lubricant.
Check and fill steering gear
as
follows:
1.
Remove lower
and
outboard cover retaining screws
(fig.
1).
2.
Insert filling device
in
lower screw hole.
3.
Inject lubricant until
it
appears
in
outboard screw
hole; gear
is now
filled
to
correct level.
The steering linkage should
be
lubricated with water
resistant
EP
chassis lubricant every 6,000 miles
or six
months, whichever occurs first. Lubrication points
and
additional information
on the
chassis lubricant
to be
used
can
be
found
in
Section
0 --
General Information
and
Lubrication.
CHEVROLET CHASSIS SERVICE MANUAL
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STEERING 9-2
Fig.
1—Cover
Attaching Bolts—Chevy li Shown
ADJUSTMENTS
STEERING
GEAR
Before any adjustments are made to the steering gear
in an attempt to correct such conditions as shimmy,
loose or hard steering etc., a careful check should be
made of front end alignment, shock absorbers, wheel
balance and tire pressure for possible cause.
Correct adjustment of the steering gear is very im-
portant. Perform adjustments following the sequence
listed below,
1.
Remove pitman arm nut and mark relation of pitman
arm position to sector shaft. Remove pitman arm
with Tool J- 6632 as shown in Figure 2.
2.
Loosen the pitman shaft lash adjuster screw locknut
and turn the adjuster screw a few turns in a counter-
clockwise direction (fig. 3). This removes the load
Fig. 2—Removing Pitman Arm
imposed on the worm bearings by the close meshing
of rack and sector teeth. Turn steering wheel gently
in one direction until stopped by gear, then back away
about one turn.
CAUTION: Do not turn steering wheel hard
against stops when steering relay rod is discon-
nected as damage to ball guides may result.
3.
All except Corvette and telescopic columns:
a. Disconnect steering column harness at chassis
wiring connector plug.
b.
Remove horn cap or ornament and using an inch
pound torque wrench and socket on steering wheel
nut, measure torque required to keep the wheel
in motion.
LASH ADJUSTER
SCREW
LOCK NUT
WORM BEARING
ADJUSTER
\
WORM
ADJUSTER
Fig.
3—Steering Gear Adjustment Points
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STEERING 9-3
Fig.
4-Checking Wheel PuI!-Corvette
c. If torque does not lie within limits given in speci-
fications at rear of manual, adjustment is
necessary.
4.
Corvette and telescopic columns:
a. Use Tool J-5178 to measure.pull at rim of wheel
required to keep wheel in motion (fig. 4).
b.
If pull does not lie within limits given in specifi-
cations in rear of manual, adjustment of worm
bearings is necessary.
NOTE:
If vehicle is equipped with a tilt steer-
ing column, it will be necessary to disconnect
the steering coupling to obtain a torque reading
of the steering column. This torque should then
be subtracted from any reading taken on the
gear.
5. To adjust worm bearings, loosen worm bearing ad-
juster locknut and turn worm bearing adjuster shown
in Figure 3 until there is no perceptible end play in
worm. Check pull at steering wheel, readjusting: if
necessary to obtain proper pull. Tighten locknut and
recheck pull. If the gear feels "lumpy" after adjust-
ment of worm bearings, there is probably damage in
the bearings due to severe impact or to improper
adjustment and the gear must be disassembled for
replacement of damaged parts.
6. After proper adjustment of worm is obtained and all
mounting bolts securely tightened, adjust lash ad-
juster screw. First turn the steering wheel gently
from one stop all the way to the other, carefully
counting the total number of turns. Then turn wheel
back exactly half way, to center position. Turn lash
adjuster screw clockwise to take out all lash in gear
teeth, and tighten locknut. Check pull at steering
wheel taking highest reading as wheel is turned
through center position. See specifications in rear of
manual for proper sector lash adjustment. Readjust
if necessary to obtain proper pull.
NOT MORE THAN
T/a INCH FROM
CENTERLINE
Fig.
5—Steering Wheel Alignment
NOTE:
If maximum specification is exceeded,
turn las£ adjuster screw counterclockwise, then
come up on adjustment by turning the adjuster in
a clockwise motion.
7. Tighten locknut then recheck pull, as it must lie be-
tween specified readings.
Fig.
6—Adjusting Steering Ratio—Corvette
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STEERING 9-4
8. Reassemble pitman arm to sector shaft, lining up
marks made during disassembly. Refer to torque
specifications at rear of manual for correct torque
value.
9. Install horn cap or ornament and connect steering
column harness at chassis connector.
NOTE:
Chevy.n models are equipped with a
shim at the frame to steering gear mounting
bolts.
Shims may be removed or installed as
required for proper steering gear alignment.
STEERING WHEEL ALIGNMENT AND
HIGH POINT CENTERING
1.
Set front wheels in straight ahead position. This can
be checked by driving vehicle a short distance on a
flat surface to determine steering wheel position at
which vehicle follows a straight path.
2.
With front wheels set straight ahead, check position
of mark on wormshaft designating steering gear high
point. This mark should be at the top side of the shaft
at 12 o'clock position and lined up with the mark in
the coupling lower clamp.
3.
If gear has been moved off high point when setting
wheels in straight ahead position, loosen adjusting
sleeve clamps on both left and right hand tie rods,
then turn both sleeves an equal number of turns in
the same direction to bring gear back on high point.
CAUTION: Turning the sleeves an unequal
number of turns or in differential directions will
disturb the toe-in setting of the wheels.
4.
Readjust toe-in as outlined in Section 3 (if necessary).
5. With wheels in a straight ahead position and the
steering gear on highpoint, check the steering wheel
alignment by measuring the distance from each hori-
zontal spoke to the horizontal centerline of the
steering wheel (fig. 5). If the horizontal spokes are
over 1-1/8 inches from the horizontal position the
wheel should be removed and centered. (See steering
wheel removal in this section.)
TOE-IN ADJUSTMENT
Adjust the steering linkage for proper toe-in setting as
outlined in Section 3.
CORVETTE STEERING RATIO (Fig. 6)
The Corvette steering ratio may be changed as follows:
CAUTION: Do not use the rearward hole in the
steering arm with power steering equipment or
interference may result.
1.
Remove tie rod ball stud nut at steering arm and
disconnect tie rod from steering arm.
2.
Move tie rod end to forward hole for 17.6:1 ratio
(fast ratio) or rear hole for 20.2:1 ratio (standard
ratio).
3.
Install tie rod stud nut and tighten securely. Repeat
operation on opposite steering arm.
COMPONENT REPLACEMENT AND REPAIRS
STEERING WHEEL
REGULAR PRODUCTION (Fig. 7)
Removal
1.
Disconnect steering column harness from chassis
wiring harness at connector (fig. 8).
2.
Pull out horn button cap or center ornament and
retainer.
3.
Remove three screws from the receiving cup.
4.
Remove the receiving cup, belleville spring, bushing,
and pivot ring.
5. Remove the steering wheel nut and washer.
6. Using Tool J-2927, install centering adapter on
steering shaft, thread puller anchor screws into
threaded holes provided in steering wheel. Turn
center bolt of tool clockwise to remove steering
wheel (fig. 9).
Installation
CAUTION: Direction signal control assembly
must be in "neutral position when assembling
steering wheel to prevent damage to cancelling
cam and control assembly.
1.
With directional cancelling cam and horn contact as-
sembly in place, set wheel onto steering shaft.
Fig. 7—-Regular Wheel and Horn Attachments
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STEERING 9-5
Fig.
8—Steering Column Wiring Connector
Secure with washer and nut. Refer to torque speci-
fications at rear of manual for correct torque values.
Install belleville spring (with dish of spring up), pivot
ring, bushing and receiving cup with screws.
Install retainer and horn button cap or center
ornament.
Connect steering column harness to chassis wiring
connector.
Fig.
9—Removing Steering Wheel with J-2927
Fig.
10—Simulated Wood Steering Wheel and Attaching Parts
SIMULATED WOOD (Fig. 10)
Removal
1.
Disconnect steering column harness from chassis
wiring harness at connector.
2.
Remove horn cap assembly by pulling up.
3.
Remove contact assembly attaching screws and re-
move contact assembly.
NOTE:
If steering wheel only is to be replaced,
perform step 4. If directional signal cancelling
cam is to be replaced, omit step 4 and proceed
with steps 5 and 6.
4.
Remove remaining screws from steering wheel and
remove wheel from hub assembly.
5. Remove steering wheel nut and washer.
6. Using Tool J-2927, install centering adapter on
steering shaft, thread puller anchor screws into
threaded holes provided in hub assembly. Turn
center bolt of tool clockwise to remove hub
assembly.
Installation
CAUTION: Directional signal control assembly
must be in neutral position when assembling hub
assembly to prevent damage to cancelling cam
and control assembly.
1.
With directional cancelling cam and horn contact in
place, install hub assembly on steering shaft. Secure
with washer and nut. Refer to torque specifications
at rear of manual for correct torque value.
2.
Attach steering wheel to hub assembly using the six
attaching screws and tighten securely.
3.
Place horn contact on steering wheel and attach with
three screws. Tighten securely.
4.
Snap horn button in place.
5. Connect steering column harness to chassis wiring
connector.
CORVETTE TELESCOPING (Fig. 11)
Removal
1.
Disconnect steering column harness at wiring
connector.
2.
Pry off horn button cap.
3.
Remove three screws securing horn contact to spacer
and hub.
4.
Remove two screws securing lock screw to lock
knob,
and remove lock screw, lock knob, and spacer.
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STEERING 9-6
Fig.
11
—Corvette Telescoping Wheel Option
5.
7.
NOTE:
If steering wheel only is to be replaced,
perform Step 5 below only. If directional signal
cancelling cam is to be replaced, omit Step 5
and proceed with Steps 6 and 7.
Remove six screws securing steering wheel to hub
and remove wheel.
Remove nut and washer from shaft and using steering
wheel puller Tool J-2927, remove steering wheel and
hub from vehicle.
Slide cancelling cam and spring off shaft.
Installation
NOTE:
Refer to torque specifications at rear of
manual for correct torque values.
1.
If necessary, slide cancelling cam and spring on end
of shaft.
2.
If hub was removed from steering wheel, attach hub
to steering wheel with screws removed during dis-
assembly.
3.
Place steering wheel and hub assembly in position
and secure to column with washer and nut.
4.
Position spacer on steering wheel.
5. Position lock knob on steering wheel.
6. Install lock screw through lock knob, turn into shaft,
and adjust to lock position.
7. Attach spacer to wheel with three screws.
8. Place lock knob in lock position and attach to lock
screw with two screws.
9. Remove three screws holding spacer. Attach horn
contact to spacer and steering wheel with three
screws.
10.
Install horn button cap.
11.
Connect steering column harness at chassis plug.
STEERING COUPLING (Fig. 12)
Removal
NOTE:
Chevy n models are equipped with a
clamp arrangement rather than the conventional
"rag joint" steering coupling. Refer to Steering
Gear - Chevy II, for service procedures.
1.
Remove nuts and washers securing steering coupling
to flanged end of steering column (fig. 12).
2.
Remove coupling clamp bolt (fig. 12) and slightly
spread coupling clamp.
CHEVROLET CHASSIS SERVICE MANUAL
Page 447 of 659
STEERING 9-7
Fig.
12-Steering Coupling
3.
Disconnect transmission controls from levers at
bottom of column, if so equipped.
4.
Inside vehicle, remove trim cover or boot, pro-
tective covers, and seal from dash panel as shown
in Figure 13. On Corvette models the covers are re-
moved in the engine compartment side. Also on
Corvette models, remove screws securing escutcheon
(fig. 14) to instrument panel.
5. Disconnect Steering column harness and back-up
lamp/neutral safety switch at connector plugs.
Fig.
13—Removing or Installing Dash Panel Covers and Seal
Fig.
14—Steering Column Escutcheon—Corvette
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STEERING 9-8
DIAL
UPPER COVER
FASTENER
CHEVROLET
SCREW
CHEVELLE
Fig.
15—Powerglide Indicator Connection—Chevrolet and Chevelle
6.
Chevrolet and Chevelle only:
a. Remove lower mast jacket cover (fig. 15).
b.
If vehicle is equipped with Powerglide, remove
indicator pointer wire by removing screw from
six o'clock position at bottom of mast jacket (fig.
15).
Work indicator wire out of position and
remove.
Remove instrument panel column mounting bracket
attaching hardware and remove bracket.
CAUTION: Do not allow steering column to
hang down from dash panel area or distortion to
column will result. When instrument panel
mounting bracket is removed, be sure column is
supported in its normal position.
NOTE:
The following step requires two men,
one in the driver's seat and one at engine
compartment.
8
Lift steering column upward enough to permit re-
moval of steering coupling from steering gear.
Mechanic at engine compartment can pilot column
shift levers, if so equipped, through dash panel open-
ing as column is listed. If it is necessary to leave
the vehicle at this point, place steering column in
correct mounted position and loosely install instru-
ment panel mounting bracket to support column.
9. Remove steering coupling from vehicle.
Installation
1.
Lift steering column enough to provide clearance and
loosely install steering coupling on steering gear
shaft. Be sure column is supported in its normal
mounted position at all times when not moving for
clearance. Mechanic at engine compartment can
pilot column shift levers through dash panel opening
as column is moved.
2.
Slide steering coupling into correct installed position
and install clamp bolt (fig. 12).
3.
Secure steering coupling to flanged end of steering
column with washers and nuts. Maintain coupling ad-
justment shown in Figure 16.
4.
Install instrument panel column mounting bracket.
Refer to torque specifications at rear of manual for
correct torque values.
5. Chevrolet and Chevelle only:
a. If vehicle is equipped with Powerglide, work shift
indicator pointer wire into position on column and
secure with screw at six o'clock position at bot-
tom of mast jacket (fig. 15).
b.
Install mast jacket lower cover (fig. 15).
6. Connect steering column harness at connector plug.
Connect back-up lamp/neutral safety switch plug, if
so equipped.
7. Inside vehicle, install seal, protective covers, and
trim cover or boot (fig. 13). On Corvette models the
' covers are installed in the engine compartment side.
8. Connect transmission controls to shift levers at
bottom of column if so equipped.
CHEVROLET
CHEVELLE
CORVETTE
CAMARO
Fig.
16—Steering Coupling Clearance Adjustment
CHEVROLET CHASSIS SERVICE MANUAL