Page 849 of 1500

ON-VEHICLE SERVICE
HEATER, AIR CONDITIONING AND VENTILATION55-148
POWER RELAY CHECKM1552008800321
BLOWER RELAY CONTINUITY CHECK
Hissing or swishing
noiseLow refrigerant quantity Refrigerant level Check system for leaks
and charge to
specification
Rattling (Internal
compressor)Lack of lubricating oil. In a
system with a gas leak
the oil has escaped with
the refrigerantRattling noise from
internal compressorRepalce the compressor
and also fix the system
leak to prevent
reoccurrance
Wooing (Resonant
noise)Drive accessory (P/S
pump, Alternator,etc)
resonating at specific
engine speedThe drive accessories for
vibrationStop vibrations of the
assembly or modify
transmission route to the
vehicle body
Cooing (Discharge
pulsation noise)Pressure fluctuation of
refrigerant discharged
from compressor, which
vibrates the high pressure
pipingRemove the piping
mounting clamps and
re-check. Hold the
condenser without
mountings by hand and
re-checkPut rubber bush between
pipe clamps and the
vehicle body. decrease
refrigerant to minimum
specified level. NOISE DESCRIPTION POSSIBLE CAUSE CHECK REPAIR
BATTERY
VOLTAGETESTER
CONNECTIONSPECIFIED
CONDITION
Not applied 4
5 Open circuit
Connect
terminal 1 to the
positive battery
terminal
Connect
terminal 3 to the
negative battery
terminal4
5 Less than 2 ohms
Page 850 of 1500

ON-VEHICLE SERVICE
HEATER, AIR CONDITIONING AND VENTILATION55-149
A/C COMPRESSOR CLUTCH RELAY CONTINUITY
CHECK
IDLE-UP OPERATION CHECK
M1552001600401
Before inspection and adjustment, set vehicle in the following
condition:
Engine coolant temperature: 80 90 C (176.0 194.0 F)
Lights, electric cooling fan and accessories: OFF
Transmission: Neutral ("N" or "P" position)
Steering wheel: Straightforward
1. Check whether or not the idle speed is the standard value.
Standard value: 680
50 r/min
2. Turn on the air conditioning switch and the blower speed
selection dial. Engine idling speed should be within the
standard value:
Standard value: 680
50 r/min
NOTE: The Electronic control unit determines whether the
A/C load is low or high according to the output signal from
the A/C-ECU.
NOTE: It is not necessary to make an adjustment, because
the idling speed is automatically controlled by the ENGINE
ECU. BATTERY
V O LTA G ETESTER
CONNECTIONSPECIFIED
CONDITION
Not applied 1
4 Open circuit
Connect
terminal 2 to the
positive battery
terminal
Connect
terminal 3 to the
negative battery
terminal1
4 Less than 2 ohms
Page 851 of 1500
HEATER CONTROL ASSEMBLY AND A/C SWITCH
HEATER, AIR CONDITIONING AND VENTILATION55-150
HEATER CONTROL ASSEMBLY AND A/C SWITCH
REMOVAL AND INSTALLATIONM1552002400369
REMOVAL STEPS
1. CENTER PANEL ASSEMBLY
(REFER TO GROUP 52A,
INSTRUMENT PANEL P.52A-4)
2. HEATER CONTROL (A/C-ECU)
Page 852 of 1500

HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONING AND VENTILATION55-151
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND
EVAPORATOR UNIT
REMOVAL AND INSTALLATIONM1552021400012
Before removing the front seat assembly, refer to GROUP 52B, Service Precautions
P.52B-16 and Air Bag Module and Clock Spring P.52B-237.
Pre-removal and Post-installation Operation
Refrigerant draining and Refilling (Refer to Charging and
Discharging P.55-142).
Engine coolant Draining and Refilling (Refer to GROUP
00, Engine coolant P.00-47).
Instrument Panel Removal and Installation (Refer to
GROUP 52A, Instrument Panel P.52A-4).
Steering Column Shaft Assembly Removal and Installa-
tion (Refer to GROUP 37A, Steering ShaftP.37-25).
Floor Console Removal and Installation (Refer to GROUP
52A, Floor Console P.52A-10).
Front Seat Assembly Removal and Installation (Refer to
GROUP 52A, Front Seat P.52A-21).
² Strut Tower Bar (Refer to GROUP 42, Removal And
InstallationP.42-12.)
REMOVAL STEPS
BATTERY
AIR CLEANER BODY (REFER TO
GROUP 15, AIR CLEANER
P.15-4.)
1. HEATER HOSE CONNECTION
<>2. SUCTION PIPE CONNECTION
<>3. LIQUID PIPE CONNECTION
4. O-RING
REAR HEATER DUCT A AND B
(REFER TO P.55-175.)
5. JUNCTION BLOCKREMOVAL STEPS (Continued)
Page 853 of 1500
Page 854 of 1500
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONING AND VENTILATION55-153
REMOVAL AND INSTALLATIONM1552011600316
REMOVAL STEPS
1. DATA LINK CONNECTOR
BRACKET
2. HEATER UNIT AND BLOWER
ASSEMBLY3. DECK CROSSMEMBER
ASSEMBLY
4. STAYREMOVAL STEPS (Continued)
Page 855 of 1500
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONING AND VENTILATION55-154
DISASSEMBLY AND ASSEMBLYM1551005400365
DISASSEMBLY STEPS
1. PACKING
2. HEATER CORE ASSEMBLY
3. EXPANSION VALVE JOINT
4. EXPANSION VALVE
5. O-RING
6. EVAPORATOR
7. MODE SELECTION DAMPER
CONTROL MOTOR AND
POTENTIOMETER
8. ASPIRATOR
9. ASPIRATOR HOSE
10. AIR THERMO SENSOR CLIP11. AIR THERMO SENSOR
12. FOOT DUCT
13. LEVER A
14. LEVER B
15. LEVER C
16. LEVER D
17. LEVER E
18. HEATER CASE LOWER
19. MODE SELECTION DAMPER
20. MAX A/C DAMPER
21. AIR MIXING DAMPER
22. HEATER CASE UPPERDISASSEMBLY STEPS
Page 856 of 1500

HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONING AND VENTILATION55-155
INSPECTIONM1552014301157.
AIR MIXING DAMPER CONTROL MOTOR CHECK
Do not apply battery voltage when the damper is in the
MAX COOL or MAX HOT position.
Check the air mix damper control motor by the following proce-
dures.
.
POTENTIOMETER CHECK
While checking the air mix damper control motor, measure the
resistances between terminals numbers 3 and 5 and between
numbers 3 and 7. At this time, the resistances should change
gradually within the standard value.
Standard value: 1.7 (MAX HOT)
5.0 (MAX COOL) k
AIR THERMO SENSOR INSPECTION
.Measure the resistance between connector terminals 1 and 2
under at least two different temperatures. The resistance val-
ues should generally match those in the graph.
NOTE: The temperature at the check should not exceed the
range in the graph. LEVER POSITION BATTERY
CONNECTIONLEVER
OPERATION
At the MAX COOL
position
Connect
terminal 2 to the
positive battery
terminal
Connect
terminal 1 to the
negative battery
terminalThe lever moves
from the MAX
COOL position to
the MAX HOT
position
At the MAX HOT
position
Connect
terminal 1 to the
positive battery
terminal
Connect
terminal 2 to the
negative battery
terminalThe lever moves
from the MAX HOT
position to the MAX
COOL position