2005 MITSUBISHI 380 Workshop Manual

DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM35A-39
PAD WEAR CHECK
Always replace both brake pads on each wheel as
a set (both front wheels or both rear wheels). Fail-
ure to do so will result in uneven braking, which
may cause unreliable brake operation.
If there is significant difference in the thickness of
the pads on the left and right sides, check the slid-
ing condition of the piston and slide pins.
1. Measure thickness at the thinnest and most worn area of the
pad.
Standard value: 10 mm (0.39 inch)
Minimum limit: 2.0 mm (0.08 inch)
2. Replace the pad assembly if pad thickness is less than the
limit value.

SPECIFICATIONS
BASIC BRAKE SYSTEM35A-40
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1351009600390
GENERAL SPECIFICATIONSM1351000200362
ITEM SPECIFICATION
Brake line
Brake tube flare nut 15
2 Nm
Brake pedal
Brake booster nut 14
2 Nm
Brake pedal bolt 13
2 Nm
Front disc brake
Brake hose connector bolt 30
4 Nm
Caliper bleeder 12.5
1.5 Nm
Front brake assembly mounting bolt 100
10 Nm
Front brake bolt (guide pin bolt) 36.5
1.5 Nm
Master cylinder assembly and brake booster
Brake booster nut 14
2 Nm
Brake master cylinder mounting nut 25
2 Nm
Rear disc brake
Brake hose connector bolt 30
4 Nm
Caliper bleeder 12.5
1.5 Nm
Rear brake assembly mounting bolt 60
5 Nm
Rear brake bolt (guide pin bolt) 36.5
1.5 Nm
ITEM SPECIFICATION
Master
cylinderType Tandem type
I.D. mm 25.4
Brake
boosterType Vacuum type, tandem
Effective dia. of power
cylinder mm 205 + 230
Boosting ratio 6.5
Rear wheel hydraulic control method Electronic brake-force distribution (EBD)
Front brakes Type Floating caliper, Aluminium housing, 2 piston, ventilated disc
Disc effective dia
thickness
mm 296 28.0
Wheel cylinder I.D. mm 42.0 x 2
Pad thickness mm 10.0
Clearance adjustment Automatic

SPECIFICATIONS
BASIC BRAKE SYSTEM35A-41
SERVICE SPECIFICATIONSM1351000300477
LUBRICANTSM1351000400429
Rear brakes Type Floating caliper, Aluminium housing, 1 piston, ventilated disc
Disc effective dia
thickness
mm 303 18
Wheel cylinder I.D. mm 40.5
Pad thickness mm 10.0
Clearance adjustment Automatic ITEM SPECIFICATION
ITEM STANDARD VALUE LIMIT
Brake pedal height mm A/T 168.5
171.5
M/T 169.4 172.4
Brake pedal free play mm 3
8
Brake pedal to floor board clearance mm 110 or more
Disc brake pad thickness mm 10.0 Minimum 2.0
Disc brake disc thickness
mm Front 28.0 Minimum 26.4
Rear 18.0 Minimum 16.4
Disc brake disc run-out
mm Front
0.1
Rear
0.04
Disc brake drag force N Front 64 or less
Rear 54 or less
Hub end play mm 0.05
Brake booster push rod protruding length mm.
[When applying negative pressure of 66.7 kPa to the
brake booster]5.0
0.1
ITEM SPECIFIED LUBRICANT
Brake fluid DOT3 or DOT4
Piston boot, piston seal Repair kit grease
Front brake pin, rear brake pin (guide pin)

NOTES

36-1
GROUP 36
PARKING BRAKES
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .36-2
PARKING BRAKE DIAGNOSIS . . . .36-2
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 36-2
TROUBLESHOOTING STRATEGY . . . . . . 36-2
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 36-2
SYMPTOM PROCEDURES . . . . . . . . . . . . 36-3
ON-VEHICLE SERVICE . . . . . . . . . . .36-3
PARKING BRAKE LEVER STROKE CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . . . . 36-3
PARKING BRAKE SWITCH CHECK . . . . . 36-5
PARKING BRAKE LINING SEATING
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 36-5
PARKING BRAKE LEVER . . . . . . . . .36-6
REMOVAL AND INSTALLATION . . . . . . . . 36-6
PARKING BRAKE CABLE . . . . . . . . .36-7
REMOVAL AND INSTALLATION . . . . . . . . 36-7
PARKING BRAKE LINING AND
DRUM . . . . . . . . . . . . . . . . . . . . . . . . .36-8
REMOVAL AND INSTALLATION . . . . . . . . 36-8
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 36-11
SPECIFICATIONS . . . . . . . . . . . . . . .36-12
FASTENER TIGHTENING SPECIFICATIONS36-12
SERVICE SPECIFICATIONS . . . . . . . . . . . 36-12
LUBRICANT . . . . . . . . . . . . . . . . . . . . . . . . 36-12