2005 MITSUBISHI 380 Workshop Manual

DOOR
BODY42-54
DOUBLE-SIDED TAPE POSITION

DOOR
BODY42-55
REMOVAL
>>D<<1. DOOR WINDOW GLASS
RUNCHANNEL
DOOR PANEL BRACKET
REMOVAL STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
2. DOOR PANEL BRACKETDOOR ARMREST BRACKET
REMOVAL STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
3. DOOR ARMREST BRACKET

DOOR
BODY42-56
DOUBLE-SIDED TAPE POSITION
WATERPROOF FILM REMOVAL
STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
DOOR INSIDE HANDLE (REFER TO
P.42-46).
>>A<<4. WATERPROOF FILM
DOOR OPENING INNER
WEATHERSTRIP REMOVAL
STEPS
REAR SCUFF PLATE (REFER TO
GROUP 52A, TRIMS P.52A-11).
>>C<<5. DOOR OPENING INNER
WEATHERSTRIP (BODY SIDE)DOOR OPENING OUTER
WEATHERSTRIP REMOVAL
STEPS
DOOR CHECK MOUNTING BOLT
(BODY SIDE) (REFER TO P.42-37).
>>B<<6. DOOR OPENING OUTER
WEATHERSTRIP
DOOR BELTLINE MOLDING
REMOVAL STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
7. DOOR BELTLINE MOLDING

DOOR
BODY42-57
INSTALLATION SERVICE POINTS
.
>>A<< WATERPROOF FILM INSTALLATION
When the waterproof film is adhered, be careful that
3M
AAD Part number 8633 or equivalent can pass under
the inner panel water drain hole.
1. Stick the waterproof film to the door in sequence as shown.
2. Press the waterproof film toward the arrow in the illustration.
.

DOOR
BODY42-58
>>B<< DOOR OPENING OUTER WEATHERSTRIP
INSTALLATION
Install the door opening outer weatherstrip in the sequence
shown.
.
>>C<< DOOR OPENING INNER WEATHERSTRIP
INSTALLATION
Install the door opening inner weatherstrip in the sequence
shown.
.

DOOR
BODY42-59
>>D<< DOOR WINDOW GLASS RUNCHANNEL
INSTALLATION
Install the door window glass runchannel in the sequence
shown.

TRUNK LID
BODY42-60
TRUNK LID
TRUNK LID DIAGNOSIS
INTRODUCTION TO TRUNK LID DIAGNOSISM1421005800374
Difficult locking and unlocking, uneven clearance and
height, and wind noise from the trunk lid may be
caused by improper adjustment of the trunk lid.
TRUNK LID DIAGNOSTIC TROUBLESHOOTING STRATEGYM1421005900348
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
trunk lid fault.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHARTM1421006000382
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking
DIAGNOSIS
STEP 1. Check the function of trunk lid opening
switch inside glove compartment.
Q: Can the latch unlocking mechanism noise "click"
be heard when operating the switch
YES :
Go to Step 2.
NO : Check switch circuit. Refer to P.42-65.
Then go to Step 2.
STEP 2. Check the engagement of the trunk lid
latch and trunk lid striker.
Q: Are the trunk lid latch and trunk lid striker engaged
correctly?
YES :
Then go to Step 3.
NO : Adjust the trunk lid latch. Refer to P.42-61.
STEP 3. Retest the system.
Q: Does the trunk lid lock operate easily?
YES :
The procedure is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 2: Uneven Body Clearance
DIAGNOSIS
STEP 1. Check the clearance around the trunk
lid..
Q: Are the apertures between the trunk lid and the adjacent body panels aligned correctly?
YES :
Then go to Step 2.
NO : Adjust the trunk lid panel assembly. Refer to
P.42-61. SYMPTOM INSPECTION
PROCEDUREREFERENCE PAGE
Difficult locking and unlocking 1
P.42-60
Uneven body clearance 2
P.42-60
Uneven height 3
P.42-61

TRUNK LID
BODY42-61
STEP 2. Retest the system.
Q: Are the clearances between the body panels even?
YES :
The procedure is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 3: Uneven Height
DIAGNOSIS
STEP 1. Check the trunk lid bumper height.
Q: Is the trunk lid bumper height proper?
YES :
Then go to Step 2.
NO : Adjust the trunk lid bumper. Refer to
P.42-62.
STEP 2. Retest the system.
Q: Are the trunk lid and body height even?
YES :
The procedure is complete.
NO : Return to Step 1.
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND TRUNK
LID
M1421008100040
Loosen the trunk lid panel assembly mounting bolt and nut, and
move the trunk lid panel assembly to make the clearance
around the trunk lid even.
TRUNK LID LATCH ADJUSTMENTM1421008600012
After checking the trunk lid release cable for proper routing,
loosen the trunk lid latch mounting bolts. Change the position of
the trunk lid latch relative to the trunk lid striker so that trunk lid
locking and unlocking effort is correct.