2005 MITSUBISHI 380 Workshop Manual

SPECIFICATIONS
POWER PLANT MOUNT32-16

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-2
REMOVAL AND INSTALLATION . . . . . . . . 51-2
DISASSEMBLY AND ASSEMBLY . . . . . . . 51-3
REAR BUMPER ASSEMBLY . . . . . .51-5
REMOVAL AND INSTALLATION . . . . . . . . 51-5
RADIATOR GRILLE. . . . . . . . . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
GARNISHES AND MOLDINGS . . . . .51-7
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-7
MOLDINGS . . . . . . . . . . . . . . . . . . . . . . . . . 51-8
REMOVAL AND INSTALLATION . . . . . . . . 51-8
REAR SPOILER . . . . . . . . . . . . . . . . .51-11
REMOVAL AND INSTALLATION . . . . . . . . 51-11
MUD GUARD . . . . . . . . . . . . . . . . . . .51-12
REMOVAL AND INSTALLATION . . . . . . . . 51-12
UNDER COVER . . . . . . . . . . . . . . . . .51-13
REMOVAL AND INSTALLATION . . . . . . . . 51-13
WINDSHIELD WIPER AND WASHER51-14
GENERAL DESCRIPTION . . . . . . . . . . . . . 51-14
WINDSHIELD WIPER AND WASHER DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-15
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-15
WINDSHIELD INTERMITTENT WIPER
VOLUME CHECK . . . . . . . . . . . . . . . . . . . . 51-15
WINDSHIELD WASHER FLUID EJECTION
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-16
WINDSHIELD WIPER . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION . . . . . . . . 51-17
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-20
WINDSHIELD WASHER . . . . . . . . . . . . . . . 51-23
REMOVAL AND INSTALLATION . . . . . . . . 51-23
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-24
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
DOOR MIRROR . . . . . . . . . . . . . . . . .51-27
GENERAL DESCRIPTION . . . . . . . . . . . . . 51-27
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-28
REMOVAL AND INSTALLATION . . . . . . . . 51-28
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-29
SPECIFICATIONS . . . . . . . . . . . . . . .51-31
FASTENER TIGHTENING SPECIFICATIONS51-31
SERVICE SPECIFICATIONS . . . . . . . . . . . 51-31
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-31

FRONT BUMPER ASSEMBLY
EXTERIOR51-2
FRONT BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001400499
REMOVAL STEPS
RADIATOR GRILLE (REFER TO
P.51-6).
1. SPLASH SHIELD MOUNTING CLIPS
2. FRONT BUMPER UNDER COVER
3. FRONT BUMPER ASSEMBLY
4. FRONT BUMPER CORE, LH/RHFOG LAMP CONNECTOR
CONNECTION
5. FRONT BUMPER
REINFORCEMENT ASSEMBLY
DISASSEMBLY STEPS
FOG LAMP OR COVER (REFER TO
GROUP 54A P.54A-159
<> >>A<<7. LOWER GRILLE REMOVAL STEPS (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
DISASSEMBLY AND ASSEMBLYM1511001600493
REMOVAL SERVICE POINTS
.
<> LOWER GRILLE ASSEMBLY REMOVAL
1. Ensure that the front bumper surface around grille is clean
and free of any foreign material to prevent damaging paint
surface during grille removal.
2. Remove the attaching scrivets from bumper. The 380 and
380LS models grille lower is attached by scrivets only. For
VRX and GT models use step 3 in removal process.
DISASSEMBLY STEPS
1. GRILLE, RADIATOR (REFER TO
GROUP 51 P.51-6
2. FRONT BUMPER FACE3. FOG LAMP OR COVER (REFER TO
GROUP 54A P.54A-159
4. GRILLE, LOWER ASSEMBLY DISASSEMBLY STEPS (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-4
3. For VRX and GT models, using Special Tool MB990784 or
similar. Insert the tool carefully into each bumper locating
clip point and release the grille from bumper.
4. Carefully remove the grille from bumper and avoid any paint
damage.

REAR BUMPER ASSEMBLY
EXTERIOR51-5
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001900427
REMOVAL STEPS
REAR COMBINATION LIGHT
(REFER TO GROUP 54A, REAR
COMBINATION LIGHT P.54A-161).
REAR END TRIM REFER TO
GROUP 52A, TRIMS P.52A-11).
1. REAR SPLASH SHIELD2. TAPPING SCREW
3. REAR BUMPER ASSEMBLY
4. REAR BUMPER CENTER BRACKET
5. REAR BUMPER SIDE BRACKET
6. REAR BUMPER CORES, LH/RH
7. REAR BUMPER REINFORCEMENT REMOVAL STEPS (Continued)

RADIATOR GRILLE
EXTERIOR51-6
RADIATOR GRILLE
REMOVAL AND INSTALLATIONM1511002900237
Required Special Tools:
MB990784: Ornament Remover
REMOVAL SERVICE POINTS
.
<> RADIATOR GRILLE ASSEMBLY REMOVAL
Ensure that the front bumper surface around grille is clean and
free of any foreign material to prevent damaging paint surface
during grille removal.
REMOVAL STEPS
<>
1. RADIATOR GRILLE
2. SCRIVETS
3. FRONT THREE-DIAMOND MARK
(REFER TO P.51-25

GARNISHES AND MOLDINGS
EXTERIOR51-7
1. Open the engine hood and remove the 6 attaching scrivets
from the top edge of grille.
2. Using Special Tool MB990784 or similar. Insert the tool
between the top surface of the bumper and lower edge of
the grille at each clipping point and release grille lower side.
3. Carefully remove the grille from bumper and avoid any paint
damage.
GARNISHES AND MOLDINGS
SPECIAL TOOLSM1511000601158
TOOL TOOL NUMBER AND
NAMESUPERSESSION APPLICATION
MB990784 Ornament
removerGeneral service tool Side protector molding
Roof drip molding