2003 SSANGYONG MUSSO Service Manual

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Page 1 of 1574

SSANGYONG MUSSO 2003 Service Manual SECTION 0B
GENERAL INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 0B-1Technical Data . . . . . . . . . . . . . . . . . . . . . . . . 0B-1
Vehicle Dimensions and Weight

SECTION 0B
GENERAL INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 0B-1Technical Data . . . . . . . . . . . . . . . . . . . . . . . . 0B-1
Vehicle Dimensions and Weights . . . . . . . . . . 0B-5
Standard Bolt Specifications . . . . . . . . . . . . . . 0B-6
Maintenance and Repair . . . . . . . . . . . . . . . 0B-7
Maintenance and Lubrication . . . . . . . . . . . . . . 0B-7 Normal Vehicle Use . . . . . . . . . . . . . . . . . . . . . 0B-7 Explanation of Scheduled Maintenance
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B-7
Scheduled Maintenance Charts
(Gasoline Engine) . . . . . . . . . . . . . . . . . . . . . 0B-8 Scheduled Maintenance Charts
(Diesel Engine) . . . . . . . . . . . . . . . . . . . . . . 0B-10
Owner Inspections and Services . . . . . . . 0B-12 TABLE OF CONTENTS
While Operating the Vehicle . . . . . . . . . . . . . 0B-12
At Each Fuel Fill . . . . . . . . . . . . . . . . . . . . . . 0B-12
At Least Twice A Month . . . . . . . . . . . . . . . . 0B-12
At Least Monthly . . . . . . . . . . . . . . . . . . . . . . 0B-12
At Least Twice a Year . . . . . . . . . . . . . . . . . . 0B-12
Each Time the Oil is Changed . . . . . . . . . . . 0B-13
At Least Annually . . . . . . . . . . . . . . . . . . . . . 0B-13
Recommended Fluids and Lubricants . . . . . 0B-14
General Description and System
Operation . . . . . . . . . . . . . . . . . . . . . . . . 0B-15
General Repair Instructions . . . . . . . . . . . . . 0B-15
Vehicle Identification Number System . . . . . . 0B-16
Vehicle Lifting Procedures . . . . . . . . . . . . . . 0B-19
SPECIFICATIONS TECHNICAL DATA
Transaxle Performance
Application
Maximum Speed (Km/h)
Minimum Turning Radius (m)
661LA 143
5.7662NA 145
5.7 662LA
156
5.7 2.0L DOCH
168
5.7 2.3L DOCH
176
5.7 3.2L DOCH
190
5.7
Application
Maximum Speed (Km/h)
Minimum Turning Radius (m)
Performance-Autumatic Transaxle (MB)
2.3L DOCH171
5.7 3.2L DOCH
190
5.7
Application
Maximum Speed (Km/h)
Minimum Turning Radius (m)
Performance-Autumatic Transaxle (BTRA)
661LA1435.7 662NA
1385.7 662LA
1565.7 2.3L DOCH
1715.7 3.2L DOCH
1885.7

Page 2 of 1574

SSANGYONG MUSSO 2003 Service Manual 0B-2 GENERAL INFORMATION661LA
4Cylinder
DIESEL 89
92.4
2299 22:1
101/4000
21.5/2400
Application
Engine Type Bore (mm) Stroke (mm)
Total Displacement (cc) Compression Ratio Maximum Power (ps/rpm)
Maxi

Page 3 of 1574

SSANGYONG MUSSO 2003 Service Manual GENERAL INFORMATION 0B-3
662LA MB
W4A040 3.871 2.247 1.4361.0005.5865.38
9 - 9.5
Auto Transmission (MB)
Application
Maker
Type or Model
Gear Ratio : 1st 2nd3rd 4th Reverse
Final Drive RatioOil Capaci

Page 4 of 1574

SSANGYONG MUSSO 2003 Service Manual 0B-4 GENERAL INFORMATIONSpecifications RACK & PINION0 - 4 mm
2° 30’ ± 30’
0° ± 30’
1L
Application
Gear TypeWheel Alignment: Front Toe-inFront CasterFront Camber
Oil Capacity
Steering Syste

Page 5 of 1574

SSANGYONG MUSSO 2003 Service Manual GENERAL INFORMATION 0B-5
Application
Overall Length (mm) Overall Width (mm)Overall Height (mm)Wheel Base (mm)
Tread : Front (mm)Rear (mm)
VEHICLE DIMENSIONS AND WEIGHTS
Vehicle Dimensions
Application

Page 6 of 1574

SSANGYONG MUSSO 2003 Service Manual 0B-6 GENERAL INFORMATION
STANDARD BOLTS SPECIFICATIONS
Bolt*Torque (N
m / Ib-in)
Standard Limit
4T 7T 9T4T 7T
9T
M3 × 0.5
M4 × 0.7
M5 × 0.8
M6 × 1.0
M8 × 1.25
M10 × 1.25
M10 × 1.5
M12

0B-6 GENERAL INFORMATION
STANDARD BOLTS SPECIFICATIONS
Bolt*Torque (N
m / Ib-in)
Standard Limit
4T 7T 9T4T 7T
9T
M3 × 0.5
M4 × 0.7
M5 × 0.8
M6 × 1.0
M8 × 1.25
M10 × 1.25
M10 × 1.5
M12 × 1.25
M12 × 1.75
M14 × 1.5
M16 × 1.5
M18 × 1.5
M20 × 1.5
M22 × 0.5
M24 × 1.5
M24 × 2.0 0.5 N

m
(4.5 lb-in)
1.2 N

m
(11 lb-in)
2.4 N

m
(22 lb-in) 4.0 N

m
(36 lb-in) 8.6 N

m
(77 lb-in)
18.6 N

m
(14 lb-in)
18.6 N

m
(14 lb-in)
34.3 N

m
(25lb-in)
32.3 N

m
(24 lb-in)
54.0 N

m
(40 lb-in)
81.3 N

m
(60 lb-in)
117.6 N

m
(87 lb-in)
166.6N

m
(123 lb-in)
225.4N

m
(167 lb-in)
284.2 N

m
(210 lb-in)
274.4 N

m
(203 lb-in) 0.9 N

m
(8 lb-in)
2.0 N

m
(18 lb-in) 4.0 N

m
(36 lb-in)
6.7 N

m
(60 lb-in)
15.7 N

m
(12 lb-in)
32.3 N

m
(24 lb-in)
30.4 N

m
(22 lb-in)
56.8 N

m
(42 lb-in)
53.9 N

m
(40 lb-in)
89.2 N

m
(66 lb-in)
107.8 N

m
(80 lb-in)
196.0 N

m
(145 lb-in)
274.4 N

m
(203 lb-in)
372.4 N

m
(276 lb-in)
480.2 N

m
(355 lb-in)
460.6 N

m
(341 lb-in) 1.3 N

m
(12 lb-in) 3.0 N

m
(27 lb-in)
5.6 N

m
(50 lb-in)
9.7 N

m
(87 lb-in)
22.5 N

m
(17 lb-in)
46.0 N

m
(34 lb-in)
44.1 N

m
(33 lb-in)
82.3 N

m
(61 lb-in)
77.4 N

m
(57 lb-in)
127.4 N

m
(94 lb-in)
196.0 N

m
(145 lb-in)
284.2 N

m
(210 lb-in)
392.0 N

m
(290 lb-in)
529.2 N

m
(392 lb-in)
686.0 N

m
(508 lb-in)
666.4 N

m
(493 lb-in) 0.7 N

m
(6.3 lb-in) 1.6 N

m
(14 lb-in) 3.1 N

m
(28 lb-in) 5.4 N

m
(49 lb-in)
12.7 N

m
(9 lb-in)
25.5 N

m
(19 lb-in)
24.5 N

m
(18 lb-in)
45.0 N

m
(33 lb-in)
43.1 N

m
(32 lb-in)
71.6 N

m
(53 lb-in)
107.8 N

m
(80 lb-in)
156.8 N

m
(116 lb-in)
215.6 N

m
(160 lb-in)
294.0 N

m
(218 lb-in)
382.2 N

m
(283 lb-in)
372.4 N

m
(276 lb-in) 1.2 N

m
(11 lb-in) 2.6 N

m
(23 lb-in) 5.2 N

m
(47 lb-in)
9.0 N

m
(81 lb-in)
20.6 N

m
(15.2 lb-in) 42.1 N

m
(31 lb-in)
41.2 N

m
(30 lb-in)
75.5 N

m
(56 lb-in)
71.5 N

m
(53 lb-in)
117.6 N

m
(87 lb-in)
186.2 N

m
(138 lb-in)
264.6 N

m
(196 lb-in)
362.6 N

m
(268 lb-in)
490.0 N

m
(362 lb-in)
637.0 N

m
(471 lb-in)
617.4 N

m
(457 lb-in) 17 N

m
(15 lb-in)
4.0 N

m
(36 lb-in)
7.6 N

m
(68 lb-in)
12.7 N

m
(114 lb-in) 30.4 N

m
(22 lb-in)
60.8 N

m
(31 lb-in)
58.8 N

m
(44 lb-in)
107.8 N

m
(80 lb-in)
98.0 N

m
(73 lb-in)
166.6 N

m
(123 lb-in)
264.6 N

m
(196 lb-in)
372.4 N

m
(276 lb-in)
519.4 N

m
(384 lb-in) 705.6 N

m
(522 lb-in)
921.2 N

m
(682 lb-in)
891.8 N

m
(660 lb-in)
*Diameter × pitch in millimeters

Page 7 of 1574

SSANGYONG MUSSO 2003 Service Manual GENERAL INFORMATION 0B-7
MAINTENANCE AND REPAIR
MAINTENANCE AND LUBRICATION
Fuel Filter Replacement
Replace the engine fuel filter every.
�Gasoline Engine : 60,000km (36,000 miles)
� Diesel Engine

GENERAL INFORMATION 0B-7
MAINTENANCE AND REPAIR
MAINTENANCE AND LUBRICATION
Fuel Filter Replacement
Replace the engine fuel filter every.
Gasoline Engine : 60,000km (36,000 miles)
Diesel Engine : 45,000km (24,000 miles)
Spark Plug Replacement Replace spark plugs with same type.
Type : BOSCH : F8DC4
BERU : 14F-8DU4
Champion : C11YCC
Gap : 0.8 ± 0.1 mm
Spark Plug Wire Replacement Clean wires and inspect them for burns, cracks or other damage. Check the wire boot fit at the Distributor and at the spark plugs. Replace the wires as needed. Brake System Service Check the disc brake pads or the drum brake linings.
Check the pad and the lining thickness carefully. Tire and Wheel Inspection and Rotation
Check the tires for abnormal wear or damage. To equalize wear and obtain maximum tire life, rotate the tires. If irregular or premature wear exists, check the wheel alignment and check for damaged wheels. Whilethe tires and wheels are removed, inspect the brakes.
NORMAL VEHICLE USE The maintenance instructions contained in the maintenance schedule are based on the assumption that the vehicle will be used for the following reasons:

To carry passengers and cargo within the limitation
of the tire inflation prassure. Refer to “Tire and Wheel” in section 2E.
To be driven on reasonable road surfaces and withinlegal operating limits.
EXPLANATION OF SCHEDULED MAINTENANCE SERVICES The services listed in the maintenance schedule are
further explained below. When the following maintenance services are performed, make sure all the parts are replaced and all the necessary repairs are done before driving the vehicle. Always use the proper fluid and lubricants. Engine Oil and Oil Filter Change Always use above the API SH grade or recommended engine oil. Engine Oil Viscosity Engine oil viscosity (thickness) has an effect on fuel economy and cold weather operation. Lower viscosity engine oils can provide better fuel economy and cold
weather performance; however, higher temperatureweather conditions require higher viscosity engine oils for satisfactory lubrication. Using oils of any viscosity other than those viscosities recommended could result in engine damage. Cooling System Service Drain, flush and refill the system with new coolant. Refer to “Recommended Fluids And Lubricants” in this section. Air Cleaner Element Replacement
Clean the air cleaner element every.
Gasoline Engine : 15,000km (10,000 miles)
Diesel Engine : 10,000km (6,000 miles)
Replace the air cleaner element every .
Gasoline Engine : 60,000km (36,000 miles)
Diesel Engine : 30,000km (18,000 miles)
Replace the air cleaner more often under dusty conditions.
Tire Rotation (Left - Hand Drive Type)

Page 8 of 1574

SSANGYONG MUSSO 2003 Service Manual 0B-8 GENERAL INFORMATIONSCHEDULED MAINTENANCE CHARTS (GASOLINE ENGINE)
Engine
Months
MAINTENANCE ITEM MAINTENANCE INTERVAL
Kilometers or time in months, whichever comes first
120
105
90
75
60
45
30
1

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