2003 SSANGYONG MUSSO Service Manual

1B3-8 OM600 ENGINE MECHANICAL601 589 02 59 00
Supporting Bridge
667 589 00 31 00 Press Lever 104 589 00 37 00
Pliers
SPECIAL TOOLS TABLE (Co n t
’d)
667 584 02 63 00
Supporting Bar
116 589 06 63 00
Magnetic Finger
603 589 01 40 00 Holding Wheel 000 589 10 68 00
Cylinder Brush
601 589 02 43 00
Drift

OM600 ENGINE MECHANICAL 1B3-9
601 589 02 23 00
Go/No Go Gauge
105 589 03 15 00 Drift (for Intake) 601 589 06 15 00
Drift (for Exhaust)
SPECIAL TOOLS TABLE (Co n t
’d)
601 589 05 15 00
Drift (for Intake)
103 589 02 15 00
Drift (for Exhaust)
346 589 00 63 00
Super Cooling Box 000 589 21 53 00
Reamer (for Intake) 000 589 10 53 00
Reamer (for Exhaust)

1B3-10 OM600 ENGINE MECHANICAL001 589 32 21 00Dial Gauge
001 589 53 21 00Dial Gauge 667 589 02 21 00
TDC Pulse Generator
SPECIAL TOOLS TABLE (Co n t
’d)
124 589 15 21 00
Tester
000 589 58 43 00
Chain Assembling Device
201 589 13 21 00Vacuum Tester 617 589 04 21 00
Tester
501 589 73 21 00
Vacuum Pump

OM600 ENGINE MECHANICAL 1B3-11
000 589 14 21 00Tester
001 589 65 09 00
Serration Wrench 116 589 02 34 00
Thread Bolt
SPECIAL TOOLS TABLE (Co n t
’d)
000 589 00 68 00
Cleaning Set
601 589 05 21 00Looking Screw 617 589 08 21 00 Position Sensor
667 589 04 63 00
Retaining Plate
601 589 00 08 00 Flange

1B3-12 OM600 ENGINE MECHANICALMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY

OM600 ENGINE MECHANICAL 1B3-13
4. Remove the radiator drain cock and drain the coolant.Notice Open the coolant reservoir tank cap.
3. Remove the skid plate.
Installation Notice
Tightening Torque 28 - 47 Nm
5. Remove the drain plug (1) and seal (2) from the cylinder block and drain the coolant completely.
6. After draining, replace the seal and reinstall the drain plug.
Installation Notice
7. Disconnect the lower coolant hose from the radiator.
Tightening Torque 30 Nm
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.

1B3-14 OM600 ENGINE MECHANICAL9. Loosen the bolt and remove the coolant pipe and cooling fan shroud.
10. Remove the hoses (air intake to intercooler, intercooler to intake duct).
8. Disconnect the upper coolant hose from the radiator.
Tightening Torque 3 -7 Nm
11. Remove the pipes connected to intercooler.

OM600 ENGINE MECHANICAL 1B3-15
15. Remove the air-conditioner lines from the compressor.Notice Evacuate the refrigerant before removal.
12. Remove the hose(air cleaner to turbocharger) with blowby hose.
13. Disconnect the air cleaner intake hose and remove the air cleaner cover and element.
14. Disconnect the coolant hose from the water inlet.