2003 SSANGYONG MUSSO Service Manual

ROOF 9Q-3
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
SUN ROOF
1 Inner Sliding Sun Roof Assembly
2 Sun Roof Body Mounting Bracket
3 Drain Hose Rear Grommet
4 Sun Roof Motor Spanner
5 Mounting Clip 6 Mounting Bracket
7 Mounting Bracket Assembly
8 Sun Roof Mounting Bracket
11 Sun Roof Module Assembly

9Q-4 ROOF
Removal & Installation Procedure
1. Disconnect the connector and remove the sun roof moduleassembly.
2. Disconnect the front and rear drain hose.
3. Unscrew the sun roof mounting bracket bolts(arrows) and remove the inner sliding and sun roof assembly

SECTION 9R
BODY FRONT END
TABLE OF CONTENTS
Maintenance and Repair . . . . . . . . . . . . . . . 9R-2
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9R-2 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9R-2
Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9R-5

9R-2 BODY FRONT ENDMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
HOOD
1 Hood
2 Sping3 Hood Hinge Assembly
4 Bolt

BODY FRONT END 9R-3
Removal & Installation Procedure
1. Remove the hood striker assembly.Notice When installing, tighten the bolt after setting the hole
between wratch and hood striker assembly. Installation Notice
Tightening Toque 8 - 11 Nm
2. Remove the hood Mounting bolt and hood lifter assembly. Installation Notice
3. Remove the hood lock, hood relese from the clip.
4. Remove the cable holder screw.
5. Pull the cable nut toward driver side.
6. Installation should follow the removal procedure in the reverse order.
Tightening Toque 14 - 26 Nm

9R-4 BODY FRONT END Adjustment Procedure
1. Alignment between hood striker and latch hole. Loosen the mounting bolt of hood latch slightly and adjust
hood in forward/rearward and left/right directions. Then align the center between hood striker and latch hole.
Notice
Tighten the bolt fully after alignment. Installation Notice
Tightening Toque 13 - 26 Nm
2. Adjusting the height of hood overslam bumper. Unlock the hood and check the clearance between hood and fender by adjusting the hood overslam bumper in left/ right directions.
Normal 20 - 22 Nm
3. Hood Hinge. Loosen the hood lock bolts.
Adjust the lock in forward/rearward and left/right
directions, align with the hood striker and adjust the hood height.

BODY FRONT END 9R-5
FENDER
Removal Procedure
1. Remove the screws.
2. Remove the mudguard and wheel guard.
3. Disconnect the front lamps connectors.
4. Remove the front lamps.

9R-6 BODY FRONT END
5. Remove the fender mounting bolts.Notice Be careful not to damage the paintwork.
Installation Procedure
1. Installation should follow the removal procedure in the reverse order. Notice Apply a tape sealer to the fender and body panel to prevent rust in fender mounting bolts area.
Tightening Torque 7 - 9 Nm