2003 SSANGYONG MUSSO Service Manual

MUSSO-SPORTS 1A-17
SUPPLEMENT
KAA5A300
REMOVAL AND INSTALLATION
TAIL GATE Preceding repair: remove trim cover of tail gate
1 Hinge Assembly of Tail Gate
2 Fixing Bolt of Tail Gate Hinge
3 Stopper of Tail Gate 4 Fixing Bolt of Tail Gate Stopper
5 Latch of Tail Gate and Rod Assembly
KAA5A020Removal
1. After pulling the tail gate, release fixing bolt of left
tail gate and right tail gate. Notice: While stopper fixing bolt of tail gate is released
not released completely, put this one on the hole of installation.

1A-18 MUSSO-SPORTS
SUPPLEMENT
KAA5A020
KAA5A020 3. Remove the wiring connector of tail lamp.
4. Remove the wiring and grommet which is linked with
tail gate.
5. Remove left and right hinge of tail gate.
6. Remove the assembly of tail gate.
KAA5A020 2. After pulling the tail gate, release fixing screw of tail
gate inside and then remove pannel.

MUSSO-SPORTS 1A-19
SUPPLEMENT
KAA5A020
KAA5A020LATCH OF TAIL GATE AND ROD
ASSEMBLY
1. Remove the inside pannel of tail gate.
2. After pushing the lower section linking with rod which
is connected with latch of tail gate, remove rod from the latch.
KAA5A020
KAA5A020 3. Release the fixing bolt (2 EA) of latch, tail gate.
4. Simultaneously, remove the latch of tail gate and rod.
5. Install the reverse order of removal.

1A-20 MUSSO-SPORTS
SUPPLEMENT
KAA5A020
KAA5A020
OUT SIDE HANDLE OF TAIL GATE
AND LATCH ACTUATOR.
1. Remove the inside handle of tail gate.
2. Remove the fixing bolt (2 EA) of latch actuator of tail gate.
3. Remove the outside handle of tail gate.

MUSSO-SPORTS 1A-21
SUPPLEMENT
KAA5A08A
COMPONENTS LOCATOR
EXTERIOR BODY PANNEL
9 PNL-Deck Side OTR
10 PNL-Deck Side INR
11 RR Wheel Guard 12 PNL-Deck W/House INR
13 PNL-Deck
SECTION A-A
910
11
12 13
SECTION B-B
SECTION C-CSECTION C1-C1

1A-22 MUSSO-SPORTS
SUPPLEMENT
KAA5A300
ROOF PANNEL
1 Front Upper Rail
2 Front Lower Rail
3 No1. Rail of Roof Center 4 No2. Rail of Roof Center
5 Roof Pannel
6 Rear Roof Rail
1
2 3 45
6

MUSSO-SPORTS 1A-23
SUPPLEMENT
KAA5A300
1 C-Pannel of Pillar Inner
2 Reinforce C-Pillar Outer Pannel
3 C-Pannel of Pillar Outer
4 Front Center Outer Pannel
5 Outer Pannel of Front Wheel House
6 Outer Pannel of Front Center
7 Inner Pannel of Wheel House 8 Outer Pannel of Front Wheel House
9 Side Outer of Pannel Deck
10 Side Inner Pannel Deck
11 Rear Wheel Guard
12 Pannel-Deck Wheel House Inner
13 Deck Pannel
ROOF RAIL
SECTION A-A
SECTION B-BSECTION C-C

1A-24 MUSSO-SPORTS
SUPPLEMENT
KAA5A300
3 Body No1. Upper Insulator
4 Lower Insulator
5 Washer and Tube Assembly
6 Washer of Plain Body Mounting
7 Bolt
8 Body No2. Washer and Tube Assembly
9 Upper Insulator 15 Body No3. Upper Insulator
16 Body No1. Wwasher and Tube Assembly
19 Body No4. Upper Insulator
20 Body No4. Wwasher and Tube
23 Bolt
24 Deck Mounting Insulator
FRAME AND UNDER BODY MOUNTINGS
23
2323
23
24
2424
24
VI E W FI ,G
VI E W FI ,G VI E W FI ,G
VI E W FI ,G
23
2323
23
24
2424
24
VIEW F2
VIEW F2 VIEW F2
VIEW F2
A
B
C
D
F2
G2
G2G2
G2
F1
G
E
EE
E
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