2003 SSANGYONG MUSSO Service Manual

GLASS AND MIRRORS 9L-7
Installation of Side Glass For installation, refer to 'Installation of Windshield'.
1. Clean as the same procedure of windshield mounting flange(Apply primer).
Clean as the same procedure of windshield cleaning,
however keep 20mm from the edge of glass.
2. Apply primer to the side glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to over application.
Duration : 1 minute - 24 hours (reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not apply primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.
3. Apply seaant to the side glass.
Turn over the glass and apply sealant.
Uneven application of sealant may cause water leakage after installation of the glass.

9L-8 GLASS AND MIRRORS
Tightening Torque 7.7 Nm
4. Before installation, ensure that the stay bolt washer is
inserted.
5. Using suction holders, install the side glass within 5minutes after application of sealant.

GLASS AND MIRRORS 9L-9
TAILGATE GLASS
1 Wiper Arm and Blade Assembly
2 Heating Lines3 Tailgate Trim
4 Tailgate Glass
Notice Removal and installation is as shown in upper drawings.

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange. Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (Isoprophyl alcohol).
Keep the cleaned surface to be cleaned.
Apply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange. Keep primers in a refrigerator(-2 °C - +5 °C).
Use sufficiently mixed primer in a mixer over 10 minutes.
Apply primer within 2 hours after opening.
Do not apply primers which is over its druation.
Apply evenly to the flange.
Duration : 3 minutes - 8 hours (reapply after 8 hours).
If primer is applied to the body, clean off immediately with solvent.
Be careful not to contaminate other parts.
3. Clean the tailgate galss. Clean the glass keeping 15mm from the edge of glass.
Do not reuse a gauze over 20 times.
Saturate the gauze in solvent(Isoprophyl alcohol).
Do not touch the cleaned galss surface.
Apply glass primer to the cleaned and dry glass surface. If glass is oiled or contaminated, primer can not beapplied.
4. Apply primer to the tailgate glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to overapplication.
Duration : 1 minute - 24 hours(reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not use primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.

GLASS AND MIRRORS 9L-11
5. Apply sealant to the glass. Turn over the glass and apply sealant.
Uneven application of sealant may cause water leakage after installation of glass.
Do not touch the glass moldings and dam rubber whileapplying sealant.
6. Using suction holders, install the tailgate glass within
5minutes after application of sealant.
Fix the glass with adhesive tape.
Apply sealant additionally between the quarter outer panel and tailgate glass moldings.

9L-12 GLASS AND MIRRORS1 Auto Dimming Room Mirror Assembly
2 Sensor (Front)
3 Sensor (Rear)
AUTO DIMMING ROOM MIRROR Layout
4 Switch
5 Cover
6 Lamp

SECTION 9N
FRAME AND UNDERBODY
TABLE OF CONTENTS
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-2
Component Locator . . . . . . . . . . . . . . . . . . . 9N-3 Body Mountings . . . . . . . . . . . . . . . . . . . . . . . 9N-3
Body Mounting-Sectional View . . . . . . . . . . . . 9N-4
Skid Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9N-5

9N-2 FRAME AND UNDERBODYDIMENSION
FRAME