1996 TOYOTA TERCEL Service Repair Manual

AC2WV-01
AC-48
- AIR CONDITIONINGRECEIVER
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal procedure (See page AC-47).

AC1CX-02
- AIR CONDITIONINGCONDENSER
AC-49
1201 Author
: Date
:
1996 TERCEL (RM440U)
CONDENSER
ON-VEHICLE INSPECTION
1. INSPECT CONDENSER FINS FOR BLOCKAGE OR DAMAGE
If the fins are clogged, wash them with water and dry with compressed air.
NOTICE:
Be careful not to damage the fins.
If the fins are bent, straighten them with a screwdriver or pliers.
2. INSPECT CONDENSER AND FITTINGS FOR LEAKAGE
Repair as necessary.

AC1CY-04
N12238
N12241
AC-50
- AIR CONDITIONINGCONDENSER
1996 TERCEL (RM440U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
Charge system with refrigerant and inspect for leakage of refrig-
erant.
HINT:
At the time of installation, evacuate air from refrigeration sys-
tem.
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
2. REMOVE RECEIVER (See page AC-47)
3. DISCONNECT LIQUID TUBE AND DISCHARGE TUBE
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
Lubricate 2 new O-rings with compressor oil and install them
to the tubes.
4. REMOVE CONDENSER
(a) Remove the 2 radiator upper mountings.
(b) Remove the 2 bolts from condenser upper mountings.
(c) Push the radiator toward the engine.
(d) Push the condenser toward radiator and pull it upward.
HINT:
If condenser was replaced, add compressor oil to compressor.
Add 40 cc (1.4 fl.oz.)
Compressor oil: ND-OIL 9 or equivalent

AC1CZ-02
- AIR CONDITIONINGCONDENSER
AC-51
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal procedure (See page AC-50).

AC2X0-02
AC-52
- AIR CONDITIONINGEVAPORATOR
1204 Author
: Date
:
1996 TERCEL (RM440U)
EVAPORATOR
INSPECTION
1. REMOVE EVAPORATOR (See page AC-27)
2. INSPECT FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed air.
NOTICE:
Never use water to clean the evaporator.
3. INSPECT FITTINGS FOR CRACKS OR SCRATCHES
Repair as necessary.
4. REINSTALL EVAPORATOR (See page AC-30)

AC2WX-02
- AIR CONDITIONINGHEATER RADIATOR
AC-53
1205 Author
: Date
:
1996 TERCEL (RM440U)
HEATER RADIATOR
INSPECTION
1. REMOVE HEATER RADIATOR (See page AC-32)
2. INSPECT FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed air.
3. REINSTALL HEATER RADIATOR (See page AC-32)

AC2XI-01
AC-54
- AIR CONDITIONINGEXPANSION VALVE
1206 Author
: Date
:
1996 TERCEL (RM440U)
EXPANSION VALVE
ON-VEHICLE INSPECTION
1. CHECK QUANTITY OF GAS DURING REFRIGERATION CYCLE
2. INSTALL MANIFOLD GAUGE SET
3. RUN ENGINE
Run the engine at 1,500 rpm for at least 5 minutes. Then check that the high pressure reading is 1.37 - 1.57
MPa (14 - 16 kgf/cm
2, 199 - 228 psi).
4. CHECK EXPANSION VALVE
If the expansion valve is faulty, the low pressure reading will drop to 0 kgf/cm
2, 0 psi), otherwise it is OK.
HINT:
When the low pressure drops to 0 kPa (0 kgf/cm
2, 0 psi), feel the receiver's IN and OUT sides for 0 tempera-
ture difference.

AC3IS-01
N12551
- AIR CONDITIONINGBLOWER MOTOR
AC-55
1207 Author
: Date
:
1996 TERCEL (RM440U)
BLOWER MOTOR
INSPECTION
1. REMOVE BLOWER MOTOR
(a) Remove the glove compartment parts.
(b) Remove the A/C amplifier.
(c) Disconnect the connector from the blower motor.
(d) Remove the 3 screws and the blower motor.
2. INSPECT BLOWER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 1 and
the negative (-) lead to terminal 2, then check that the motor op-
erations smoothly.
If operation is not as specified, replace the blower motor.
3. REINSTALL BLOWER MOTOR
Install the motor in the reverse order of step1.