1996 TOYOTA TERCEL Service Repair Manual

PP3IQ-01
PP-2
- PREPARATIONENGINE MECHANICAL
49 Author
: Date
:
1996 TERCEL (RM440U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer Set
(09201-01060)Valve Guide Bushing Remover &
Replacer 6
09202-70020Valve Spring Compressor
09213-14010Crankshaft Pulley Holding Tool
09221-25026Piston Pin Remover & Replacer
(09221-00020)Body
(09221-00030)Spring
(09221-00130)Guide ºGº
(09221-00140)Guide ºHº
(09221-00150)Bushing ºDº
09223-15030Oil Seal & Bearing Replacer
09248-55040Valve Clearance Adjust Tool Set

- PREPARATIONENGINE MECHANICAL
PP-3
50 Author
: Date
:
1996 TERCEL (RM440U)
(09248-05410)Valve Lifter Press
(09248-05420)Valve Lifter Stopper
09309-37010Transmission Bearing ReplacerCrankshaft front oil seal
09330-00021Companion Flange Holding ToolCrankshaft pulley
09550-10012Replacer Set ºBº
(09252-10010)No. 1 Replacer HandleValve guide bushing
Spark plug tube gasket
(09556-10010)Differential Drive Pinion Front
Bearing RemoverSpark plug tube gasket
09816-30010Oil Pressure Switch SocketKnock sensor
Oil pressure switch
09843-18020Diagnosis Check Wire
09950-50010Puller C Set
(09951-05010)Hanger 150Crankshaft pulley
(09952-05010)Slide ArmCrankshaft pulley
(09953-05020)Center Bolt 150Crankshaft pulley

PP-4
- PREPARATIONENGINE MECHANICAL
51 Author
: Date
:
1996 TERCEL (RM440U)
(09954-05020)Claw No.2Crankshaft pulley
09960-10010Variable Pin Wrench Set
(09962-01000)Variable Pin Wrench Arm AssyCamshaft timing pulley
Camshaft sub-gear
(09963-01000)Pin 10Camshaft timing pulley
(09963-00500)Pin 5Camshaft sub-gear

PP3IP-01
- PREPARATIONENGINE MECHANICAL
PP-5
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09040-0001 1Hexagon Wrench Set .Oil filter union
09043-50080Bi-hexagon Wrench 8 mm .Cylinder head bolt
09090-04020Engine Sling DeviceFor suspending engine
09200-00010Engine Adjust Kit .
09258-00030Hose Plug Set .Plug for vacuum hose, fuel hose, etc.
09904-00010Expander Set .Intake camshaft snap ring

PP18S-01
PP-6
- PREPARATIONENGINE MECHANICAL
1996 TERCEL (RM440U)
EQUIPMENT
Caliper gauge
CO/HC meter
Compression gauge
Connecting rod aligner
Cylinder gauge
Dial indicator
Dye penetrant
Engine tune-up tester
Heater
Magnetic finger
Micromerer
OBD II scan toolIdle speed
Piston ring compressor
Piston ring expander
Plastigage
Precision straight edge
Soft brush
Spring testerValve spring
Steel squareValve spring
Torque wrench
Valve seat cutter
Vernier calipers

PP18T-03
- PREPARATIONENGINE MECHANICAL
PP-7
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap (No. 1 and
No. 2)
Cylinder head cover
Rear oil seal retainer
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Water outlet housing
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentSpark plug tube
Flywheel or drive plate bolt
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch

PP3IR-01
PP-8
- PREPARATIONEMISSION CONTROL
55 Author
: Date
:
1996 TERCEL (RM440U)
EMISSION CONTROL
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.

PP18U-04
- PREPARATIONEMISSION CONTROL
PP-9
1996 TERCEL (RM440U)
EQUIPMENT
HeaterTVV
ThermometerTVV
Torque wrench
Vacuum gauge