1996 TOYOTA TERCEL Service Repair Manual

BO344-01
N15579
Back Window GlassBack Window Moulding
Package Tray Trim
High Mounted Stop Light Package Tray Trim Side Cover
Rear Seat Cushion
Rear Seatback Roof Side Inner Garnish
Quarter Trim Board
BO-42
- BODYBACK WINDOW GLASS
1136 Author
: Date
:
1996 TERCEL (RM440U)
BACK WINDOW GLASS
COMPONENTS

BO345-01
N12301
- BODYBACK WINDOW GLASS
BO-43
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT DEFOGGER CONNECTOR
2. REMOVE REAR SEAT CUSHION AND SEATBACK
3. REMOVE REAR SEAT BELT
4. REMOVE FRONT DOOR SCUFF PLATE
5. REMOVE QUARTER TRIM BOARD
6. REMOVE FRONT SEAT BELT
7. REMOVE HIGH MOUNTED STOP LIGHT
8. REMOVE PACKAGE TRAY GARNISH
9. REMOVE BACK WINDOW MOULDING
Using a knife, cut off the body.
NOTICE:
Do not damage the body with the knife.
10. REMOVE BACK WINDOW GLASS
Remove the glass in the same manner as windshield (See page
BO-34).

BO346-01
N12302
BO-44
- BODYBACK WINDOW GLASS
1996 TERCEL (RM440U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(See page BO-35)
2. CLEAN REMOVED GLASS (See page BO-35)
3. POSITION GLASS (See page BO-35)
4. CLEAN CONTACT SURFACE GLASS (See page
BO-35)
5. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº (See page BO-35)
6. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº (See page BO-35)
7. MIX ADHESIVE COATING (See page BO-35)
8. APPLY ADHESIVE (See page BO-35)
9. INSTALL GLASS (See page BO-35)
10. INSTALL BACK WINDOW MOULDING
Place the moulding onto the body and tap it by hand.
11. INSPECT FOR LEAKS AND REPAIR (See page
BO-35)
12. INSTALL PACKAGE TRAY GARNISH
13. INSTALL HIGH MOUNTED STOP LIGHT
14. INSTALL FRONT SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
15. INSTALL QUARTER TRIM BOARD
16. INSTALL FRONT DOOR SUCFF PLATE
17. INSTALL REAR SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
18. INSTALL REAR SEATBACK
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
19. INSTALL REAR SEAT CUSHION
20. CONNECT DEFOGGER CONNECTOR

BO1IC-04
N15778
No.2 Heater to
Register Duct
Center Heater to
Register Duct
Instrument Panel Reinforcement
AG
AA
G
G
G
G
G
G
A
A Instrument Panel
Brace No.1
Instrument Panel
Brace No.2
Clock Hole Cover
C
CInstrument Panel
Heater
Control
B
B
B
B
DDD
Lower Center Finish Panel
Center Upper
Cluster Finish Panel
Combination
Mater
Steering Column Cover
Front Pillar Garnish
Combination Switch
Cowl Side
Trim
Front Door
Scuff Plate
Instrument Panel
Lower Pad
Lower Center Finish Panel
Steering Wheel
Center Cluster
Finish Panel
Shifting Hole
Bezel
F
F
Ash Receptacle BoxD
D
D
D
Console Box
Lower Instrument Cover
BB
BBHeater Control Panel
Knob
- BODYINSTRUMENT PANEL
BO-45
1139 Author
: Date
:
1996 TERCEL (RM440U)
INSTRUMENT PANEL
COMPONENTS

N15580
Defroster Nozzle
E
EE
E
E
No.1 Heater to
Register Duct
E
E
E
No.3 Heater to Register Duct
Instrument Panel Wire
Airbag Door
No.1 RegisterE
E
No.2 RegisterEE
E
ED
DDD
Center Bracket
Lower RH Panel
Lower LH Panel
Front Passenger Airbag Assembly
No.3 Register
E
E BO-46
- BODYINSTRUMENT PANEL
1140 Author
: Date
:
1996 TERCEL (RM440U)

V06938
ED
A
G
BC
F
H Code Shape Size
ù = 8
(0.31)
L = 15
(0.59)Code Shape Size Code Shape Size
ù = 5
(0.20)
L = 16
(0.63)
ù = 8
(0.31)ù = 5
(0.24)
L = 22
(0.87)
ù = 5
(0.20)
L = 14
(0.55)
ù = 6
(0.24)ù = 6
(0.24)
L = 20
(0.55)
ù = 5
(0.20)
L = 12
(0.47)mm (in.)
- BODYINSTRUMENT PANEL
BO-47
1141 Author
: Date
:
1996 TERCEL (RM440U)
HINT:
Screw shapes and sizes are indicated in the table below. The codes (A-H) correspond to those indicated
on the previous pages.

BO347-01
N12292
N12291
N12055
BO-48
- BODYINSTRUMENT PANEL
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISHES
2. REMOVE COWL SIDE TRIMS
3. REMOVE FRONT DOOR SCUFF PLATES
4. REMOVE STEERING WHEEL (See page SR-13)
5. REMOVE LOWER INSTRUMENT COVER
(a) Remove the 2 screws and the hood lock release lever.
(b) Remove the 2 hole covers.
(c) Remove the 4 bolts and the lower cover.
6. REMOVE INSTRUMENT PANEL LOWER PAD
7. REMOVE CENTER UPPER CLUSTER FINISH PANEL
8. REMOVE STEERING COLUMN COVERS
9. REMOVE COMBINATION SWITCH
10. REMOVE COMBINATION METER
11. REMOVE LOWER CENTER FINISH PANEL
(a) Remove the 4 bolts and 3 screws.
(b) Remove the instrument finish panel by pulling.
12. DISCONNECT FRONT PASSENGER AIRBAG CON-
NECTOR (See page RS-21)
13. REMOVE SHIFTING HOLE BEZEL
14. REMOVE CONSOLE BOX
15. REMOVE LOWER CENTER FINISH PANEL
16. REMOVE CENTER CLUSTER FINISH PANEL
17. REMOVE ASH RECEPTACLE BOX
18. REMOVE RADIO ASSEMBLY
19. REMOVE HEATER CONTROL PANEL (See page
AC-70)
20. REMOVE JUNCTION BLOCK NO. 1
Remove the 3 screws and J/B No. 1.

N12054
N12053
- BODYINSTRUMENT PANEL
BO-49
1996 TERCEL (RM440U)
21. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the clip and the duct.
22. REMOVE CLOCK HOLE COVER
Using a screwdriver, remove the clock then disconnect the con-
nector.
HINT:
Tape the screwdriver tip before use.
23. REMOVE INSTRUMENT PANEL
Remove the 4 bolts, nuts and the instrument panel.
24. CENTER HEATER TO REGISTER DUCT
25. INSTRUMENT PANEL BRACE NO. 1
26. INSTRUMENT PANEL BRACE NO. 2
27. INSTRUMENT PANEL REINFORCEMENT