1996 TOYOTA TERCEL Service Repair Manual

BO33H-01
BO-2
- BODYBODY PANEL
1096 Author
: Date
:
1996 TERCEL (RM440U)
BODY PANEL
ADJUSTMENT
When removing and installing body panels which have a preload value, after installation refer to the page
containing the installation adjustment methods, and make adjustments according to the required specifica-
tions.
HINT:
When making adjustments, do not completely loosen the bolts and nuts of the part being adjusted. Tighten
them appropriately, and move the panels by hand to align them.

BO1H6-01
V00005
Shape (Example)
Removal/Installation
Clip RemoverPliers
Screwdriver
Scraper
- BODYCLIP
BO-3
1097 Author
: Date
:
1996 TERCEL (RM440U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a new clip.

V00012
Shape (Example)
Removal/Installation
Removal Installation
Removal Installation BO-4
- BODYCLIP
1098 Author
: Date
:
1996 TERCEL (RM440U)

BO1H7-01
- BODYSRS AIRBAG
BO-5
1099 Author
: Date
:
1996 TERCEL (RM440U)
SRS AIRBAG
PRECAUTION
The TERCEL is equipped with an SRS (Supplemental Restraint System) such as the driver airbag and front
passenger airbag. Failure to carry out service operation in the correct sequence could cause the SRS to
unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including re-
moval or installation of parts, inspection or replacement), be sure to read the precautionary notices in the
RS section.

BO1H8-03
H05853
Clearance Light
Headlight
Upper
Reinforcement
Front
Bumper Arm
Radiator Grille
Front Bumper Cover
Front Bumper Moulding Front Bumper
Reinforcement
Clearance Light Headlight Front
Bumper Arm
Front Bumper Moulding BO-6
- BODYFRONT BUMPER
1100 Author
: Date
:
1996 TERCEL (RM440U)
FRONT BUMPER
COMPONENTS

BO1H9-04
N12287
Rear Bumper Upper Retainer
Rear Bumper ArmRear Bumper
Reinforcement
Rear Bumper
Side Seal
Rear Bumper Moulding Rear Bumper Cover
- BODYREAR BUMPER
BO-7
1101 Author
: Date
:
1996 TERCEL (RM440U)
REAR BUMPER
COMPONENTS

BO5235
Centering Bolt Bolt with Washer
BO1HA-03
N12288
H04933
N12059
BO-8
- BODYHOOD
1102 Author
: Date
:
1996 TERCEL (RM440U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
(a) Remove the radiator grille.
(b) Adjust the lock by loosening bolts.
(c) Install the radiator grille.

BO1HB-03
N15574
2-Door:

Precoated partDoor Glass Run
Door Belt Moulding
Outside Handle
Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge
Door Hinge Control Link Door Lock
Front Lower Frame
Service Hole Cover
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest Door Trim
Armrest
Cover w/ Power Window:w/ Power Window: w/ Power Door Lock:


Speaker
Window Regulator Door Lock
Door CheckerWindow Regulator
Armrest Panel
Regulator Handle
- BODYFRONT DOOR
BO-9
1103 Author
: Date
:
1996 TERCEL (RM440U)
FRONT DOOR
COMPONENTS