1996 TOYOTA TERCEL Service Repair Manual

F04746
R00326
R00324
R00325
BR1813
BR-36
- BRAKEABS ACTUATOR
910 Author
: Date
:
1996 TERCEL (RM440U)
4. INSPECT BRAKE ACTUATOR OPERATION
(a) Start the engine, and run it at idle.
(b) Turn the selector switch of the actuator checker to
ºFRONT RHº position.
(c) Push and hold in the MOTOR switch for a few seconds.
Make sure that you can hear the motor running.
(d) Depress the brake pedal and hold it for about 15 seconds,
and check that the brake pedal dose not go down.
(e) With your foot still applied onto the brake pedal, push the
MOTOR switch and check the brake pedal does not pul-
sate.
(f) Depress the brake pedal and hold it. As you hold the ped-
al down, push and hold in the POWER SWITCH for a few
seconds. Check the pedal does not go down.
(g) With your foot still applied onto the brake pedal, release
the POWER SWITCH and check that the pedal goes
down.
(h) With your foot still applied on the brake pedal, push the
MOTOR switch and check the brake pedal returns.
(i) Release the brake pedal.
5. INSPECT FOR OHTER WHEELS
(a) Turn the selector switch to ºFRONT LHº position.
(b) Repeat (c) to (i) of step 4, check the actuator operation as
before.
(c) Similarly, inspect ºREAR RHº and ºREAR LHº position.
HINT:
When inspecting ºREAR LHº position, push the REAR LH
switch instead of the POWER SWITCH, and you can inspect in
any selector switch position.

- BRAKEABS ACTUATOR
BR-37
911 Author
: Date
:
1996 TERCEL (RM440U)
6. PUSH MOTOR SWITCH
(a) Push and hold in the MOTOR switch for a few seconds.
(b) Stop the engine.
7. DISCONNECT ACTUATOR CHECKER (SST)
Remove the ºSHEET Aº (SST) and disconnect the actuator
checker (SST) and sub-wire harness (SST) from the actuator,
control relay and body side wire harness.
8. CONNECT CONNECTORS
(a) Connect the connector to the actuator.
(b) Connect the 2 connectors to the control relay.
9. CLEAR DTC (See page DI-1 11)

BR0S1-08
BR-38
- BRAKEABS ACTUATOR
1996 TERCEL (RM440U)
COMPONENTS

BR0S2-07
- BRAKEABS ACTUATOR
BR-39
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT CONNECTORS
(a) Disconnect the 2 connectors from the control relay.
(b) Disconnect the 2 connectors from the ABS actuator.
(c) Remove the control relay from the clamp.
2. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator
assembly.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. REMOVE ABS ACTUATOR ASSEMBLY
(a) Remove the RH front fender linner.
(b) Remove the 2 bolts, nut and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
4. REMOVE ABS ACTUATOR
(a) Remove the bolt and No.3 bracket from the ABS actuator
assembly.
Torque: 19 N´m (195 kgf´cm, 14 in.´lbf)
(b) Remove the 3 nuts and actuator from the bracket assem-
bly.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the 3 holders and cushions from the ABS actua-
tor.

BR0S3-06
BR-40
- BRAKEABS ACTUATOR
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-39).
AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH BRAKE FLUID, BLEED BRAKE SYSTEM (See
page BR-4) AND CHECK FOR LEAKS

BR0S4-05
R15521
Fender Liner
Front Speed
Sensor
Sensor Rotor
- BRAKEFRONT SPEED SENSOR
BR-41
915 Author
: Date
:
1996 TERCEL (RM440U)
FRONT SPEED SENSOR
COMPONENTS

BR0S5-06
R04569
R04570
BR-42
- BRAKEFRONT SPEED SENSOR
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the fender liner.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the 2 clamp bolts and a clip holding the sensor
harness to the body and shock absorber.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)

(b) Remove the bolt and speed sensor from the steering
knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

BR0S6-06
- BRAKEFRONT SPEED SENSOR
BR-43
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-42).
AFTER INSTALLATION, CHECK SPEED SENSOR SIGNAL (See page DI-1 11)