1996 TOYOTA TERCEL Service Repair Manual

AC2WO-02
AC-40
- AIR CONDITIONINGMAGNETIC CLUTCH
1192 Author
: Date
:
1996 TERCEL (RM440U)
MAGNETIC CLUTCH
ON-VEHICLE INSPECTION
INSPECT MAGNETIC CLUTCH
(a) Inspect the pressure plate and the rotor for signs of oil.
(b) Check the clutch bearings for noise and grease leakage.
(c) Connect the positive (+) lead from the battery to the termi-
nal on 4 and the negative (-) lead to the body ground.
(d) Check that the magnetic clutch is energized.
If the magnetic clutch is not energized, replace the magnetic
clutch.

AC2WP-02
N12676
Pressure Plate

Snap RingCompressor
Stator Rotor

Snap Ring

Non-reusable part
Shim
- AIR CONDITIONINGMAGNETIC CLUTCH
AC-41
1996 TERCEL (RM440U)
COMPONENTS

AC3IQ-01
AC1849
AC1850
SST
AC1849
SST
AC0946
Shim
Pressure Plate
AC1403
SST
AC-42
- AIR CONDITIONINGMAGNETIC CLUTCH
1996 TERCEL (RM440U)
DISASSEMBLY
1. REMOVE COMPRESSOR
(See page AC-38)
2. REMOVE PRESSURE PLATE
(a) USING SST and socket wrench, remove the shaft bolt.
SST 07112-76050
Torque: 14 N´m (140 kgf´cm, 10 ft´lbf)
(b) Install SST to the pressure plate.
SST 07112-66040
(c) Using SST and a socket wrench, remove the pressure
plate.
SST 07112-76050, 07112-66040
(d) Remove the shims from the shaft.
3. REMOVE ROTOR
(a) Using SST, remove the snap ring.
SST 07114-84020

AC1404
AC1101
AC1405
- AIR CONDITIONINGMAGNETIC CLUTCH
AC-43
1996 TERCEL (RM440U)
NOTICE:
At the time of reassembly, the snap ring should be installed
so that its beveled side faces up.
(b) Using a plastic hammer, tap the rotor off the shaft.
NOTICE:
Be careful not to damage the pulley when tapping on the ro-
tor.
4. REMOVE STATOR
(a) Using a screwdriver disconnect the stator lead wires from
the compressor housing.
(b) Using SST, remove the snap ring.
SST 07114-84020
NOTICE:
At the time of reassembly, the snap ring should be installed
so that its beveled side faces up.

AC1423
AC-44
- AIR CONDITIONINGMAGNETIC CLUTCH
1996 TERCEL (RM440U)
(c) Remove the stator.

N04963
Dial Indicator
AC2WR-02
- AIR CONDITIONINGMAGNETIC CLUTCH
AC-45
1996 TERCEL (RM440U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See
page AC-42).
INSPECT CLEARANCE OF MAGNETIC CLUTCH
(a) Set the dial-indicator to the pressure plate of the magnet-
ic clutch.
(b) Connect the magnetic clutch lead wire to the positive (+)
terminal of the battery.
(c) Check the clearance between the pressure plate and ro-
tor, when connect the negative (-) terminal of the battery.
Standard clearance:
0.5 ± 0.15 mm F(0.020 ± 0.0059 in.)
If the clearance is not within standard clearance adjust the
clearance using shims to obtain the standard clearance.

AC3IR-01
AC-46
- AIR CONDITIONINGRECEIVER
1198 Author
: Date
:
1996 TERCEL (RM440U)
RECEIVER
ON-VEHICLE INSPECTION
INSPECT SIGHT GLASS, FUSIBLE PLUG AND FITTINGS
FOR LEAKAGE
Use a gas leak detector. Repair as necessary.

AC2WU-02
- AIR CONDITIONINGRECEIVER
AC-47
1996 TERCEL (RM440U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
Charge system with refrigerant and inspect for leakage of refrig-
erant.
HINT:
At the time of installation, evacuate air from refrigeration sys-
tem.
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
2. REMOVE FRONT GRILLE
3. DISCONNECT 2 LIQUID TUBES FROM RECEIVER
Remove the 2 bolts and both tubes.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture dirt out
of the system.
HINT:
At the time of installation, lubricate 2 new O-rings with com-
pressor oil and install the tubes.
4. REMOVE RECEIVER FROM RECEIVER HOLDER
Remove the holder bolts and pull the receiver up ward from the
receiver holder.
HINT:
If receiver was replaced, add compressor oil to compressor.
Add 10 cc (0.4 fl.oz.)
Compressor oil: ND-OIL 9 or equivalent
5. REMOVE RECEIVER HOLDER
Remove the bolt and holder.