1996 TOYOTA TERCEL Service Repair Manual

SA112-04
SA3213
AB
C D
Front
SA-8
- SUSPENSION AND AXLEREAR WHEEL ALIGNMENT
824 Author
: Date
:
1996 TERCEL (RM440U)
REAR WHEEL ALIGNMENT
INSPECTION
1. MEASURE VEHICLE HEIGHT (See page SA-4)
NOTICE:
Before inspecting the weel alignment, adjust the vehicle
height to the specitication.
2. INSPECT CAMBER
Camber
Left-right error-0°30' ± 45'
45' (0.75°) or less
HINT:
Camber is not adjustable, if the measurement is not within the
specification, inspect and replace the suspension parts as nec-
essary.
3. INSPECT TOE-IN
Toe-in
(total)A + B: 0.3° ± 0.3°
C - D: 3 ± 3 mm (0.12 ± 0.12 in.)
HINT:
Toe-in is not adjustable, if the measurement is not within the
specification, inspect and replace the suspension parts as nec-
essary.

SA113-04
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-9
825 Author
: Date
:
1996 TERCEL (RM440U)
FRONT AXLE HUB
COMPONENTS

SA114-03
R11682
F03986
F03987
SA-10
- SUSPENSION AND AXLEFRONT AXLE HUB
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. w/ ABS
REMOVE BOLT AND ABS SPEED SENSOR
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
3. REMOVE FRONT BRAKE CALIPER AND DISC
(a) Remove the 2 bolts and brake caliper from the steering
knuckle.
Torque: 88 N´m (900 kgf´cm, 65 in.´lbf)
(b) Support the brake caliper securely.
(c) Remove the disc.
4. CHECK BACKLASH IN BEARING SHAFT DIRECTION
Using a dial indicator, check the backlash near the center of the
axle hub, and check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
5. CHECK AXLE HUB DEVIATION
Using a dial indicator, check the deviation at the surface of the
axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
6. REMOVE DRIVE SHAFT LOCK NUT
(a) Install the brake disc and caliper.
(b) Remove the cotter pin and lock cap.
(c) With applying the brakes, remove the nut.
Torque: 216 N´m (2,200 kgf´cm, 159 ft´lbf)
(d) Remove the brake caliper and disc.
7. LOOSEN 2 NUTS ON LOWER SIDE OF SHOCK AB-
SORBER
Torque: 245 N´m (2,500 kgf´cm, 181 ft´lbf)
HINT:

Do not remove the 2 bolts.

Coat the nut's thread with engine oil.

W00656
SST
R11683
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-1 1
1996 TERCEL (RM440U)
8. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE
(a) Remove the cotter pin and nut.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
(b) Using SST, disconnect the tie rod end from the steering
knuckle.
SST 09628-6201 1
9. DISCONNECT LOWER BALL JOINT FROM LOWER
SUSPENSION ARM
Remove the 2 nuts and bolt.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
10. REMOVE STEERING KNUCKLE WITH AXLE HUB
(a) Remove the 2 nuts and bolts on lower side of the shock
absorber.
(b) Remove the steering knuckle with the axle hub.
NOTICE:
Be careful not to damage the oil seal with the drive shaft.

SA115-01
SA3121
SST
R11685
SST
R11686
SST
N00182
SST SA-12
- SUSPENSION AND AXLEFRONT AXLE HUB
1996 TERCEL (RM440U)
DISASSEMBLY
1. REMOVE LOWER BALL JOINT
(a) Remove the clip and nut.
(b) Using SST, remove the lower ball joint.
SST 09628-6201 1
2. REMOVE INNER OIL SEAL
Using a screwdriver, remove the inner oil seal.
3. REMOVE DUST COVER SET BOLTS
Using a torx wrench (T30), remove the 3 bolts.
4. REMOVE AXLE HUB AND DUST COVER
(a) Using SST, remove the axle hub from the steering
knuckle.
SST 09520-00031
(b) Remove the dust cover.
5. REMOVE INNER RACE (OUTSIDE) FROM AXLE HUB
Using SST and a press, remove the inner race from the axle
hub.
SST 09631-12040, 09950-00020
6. REMOVE OUTER OIL SEAL
Using SST, remove the outer oil seal.
SST 09308-00010
7. REMOVE BEARING FROM STEERING KNUCKLE
(a) Using snap ring pliers, remove the snap ring.
(b) Place the inner race on the outside of the bearing.

R11687
SST
SST
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-13
1996 TERCEL (RM440U)
(c) Using SST and a press, remove the bearing from the
steering knuckle.
SST 09223- 15020, 09950- 60010 (09951- 00650),
09950-70010 (09951-07150)

SA116-01
N00185
SST
SA3199
SST
SA3200
SST
SST
SA3201
SST SA-14
- SUSPENSION AND AXLEFRONT AXLE HUB
1996 TERCEL (RM440U)
REASSEMBLY
1. INSTALL BEARING
(a) Using SST and a press, install a new bearing to the steer-
ing knuckle.
SST 09608-10010
NOTICE:
If the inner race and balls come loose from the bearing out-
er race, be sure to install them on the same side as before.
(b) Using snap ring pliers, install the snap ring.
2. INSTALL OUTER OIL SEAL
(a) Using SST and a hammer, install a new outer oil seal.
SST 09608-10010
(b) Coat the oil seal lip with MP grease.
3. INSTALL DUST COVER
(a) Place the dust cover on the steering knuckle.
(b) Using a torx wrench (T30), tighten the 3 bolts.
Torque: 8.3 N´m (85 kgf´cm, 74 in.´lbf)
4. INSTALL AXLE HUB
Using SST and a press, install the axle hub.
SST 09608-10010, 09950-60010 (09951-00610)
5. INSTALL LOWER BALL JOINT
(a) Install the lower ball joint and tighten the nut.
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)
(b) Install a new clip.
6. INSTALL INNER OIL SEAL
(a) Using SST and a hammer, install a new inner oil seal.
SST 09608-10010
(b) Coat the oil seal lip with MP grease.

SA117-02
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-15
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-10).
HINT:
After installation, check ABS speed sensor signal (See page DI-1 11 and SA-4).