1996 TOYOTA TERCEL roof

FI2553
SST
FI4429
Plug MF-2
- MFIMFI SYSTEM
526 Author
: Date
:
1996 TERCEL (RM440U)
(b) When installing the battery, be especially careful not to in-
correctly connect the positive (+) and negative (-) cables.
(c) Do not permit parts to receive a severe impact during re-
moval or installation. Handle all MFI parts carefully, espe-
cially the ECM.
(d) Do not be careless during troubleshooting as there are
numerous transistor circuits and contact with terminals
can cause further trouble.
(e) Do not open the ECM cover.
(f) When inspecting during rainy weather, take care to pre-
vent the entry of water. Also, when washing the engine
compartment, prevent water from getting on the MFI parts
and wiring connectors.
(g) Parts should be replaced as an assembly.
(h) Care is required when pulling out and inserting wiring con-
nectors.
(i) Release the lock and pull out the connector, pulling on the
connectors.
(j) Fully insert the connector and check that it is locked.
(k) When inspecting a connector with a volt/ohmmeter.
(l) Carefully take off the water-proofing rubber if it is a wa-
ter-proof type connector.
(m) Insert the tester probe into the connector from the wiring
side when checking the continuity, amperage or voltage.
(n) Do not apply unnecessary force to the terminal.
(o) After checking, install the water-proofing rubber securely
on the connector.
(p) Use SST for inspecting or testing the injector or its wiring
connector.
SST 09842-30070
8. FUEL SYSTEM
(a) When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
(7) Reconnect the fuel pump connector.

BO1HX-02
N12583
Roof Drip Side Finish Moulding
BO-30
- BODYROOF DRIP SIDE FINISH MOULDING
1124 Author
: Date
:
1996 TERCEL (RM440U)
ROOF DRIP SIDE FINISH MOULDING
COMPONENTS

BO1HY-01
N12304
- BODYROOF DRIP SIDE FINISH MOULDING
BO-31
1996 TERCEL (RM440U)
REMOVAL
REMOVE ROOF DRIP SIDE FINISH MOULDING
Using SST, pull off the roof drip side finish moulding from front
ends.
SST 09806-30010

BO1HZ-01
N12303
BO-32
- BODYROOF DRIP SIDE FINISH MOULDING
1996 TERCEL (RM440U)
INSTALLATION
INSTALL ROOF DRIP SIDE FINISH MOULDING
(a) Attach the upper edge of the moulding to the body flange.
(b) Tap on the moulding by hand.

BO1I3-02
N15578
Rear Seatback
Rear Seat Cushion
Front Seat
Outer Belt
Front Door Scuff PlatePackage Tray Trim Side Cover
Rear Seat Outer Belt
Roof Side Inner Garnish
Quarter Trim Board
Quarter Window Glass
BO-38
- BODYQUARTER WINDOW GLASS
1132 Author
: Date
:
1996 TERCEL (RM440U)
QUARTER WINDOW GLASS
COMPONENTS

BO342-01
Z16117
: 4 Clips
Z16118
: 2 Clips
: 5 Clips
N12584
N12581
N12585
- BODYQUARTER WINDOW GLASS
BO-39
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE REAR SEAT CUSHION
2. REMOVE REAR SEATBACK
3. REMOVE FRONT SEAT OUTER BELT
4. REMOVE PACKAGE TRAY TRIM SIDE COVER
5. REMOVE REAR SEAT OUTER BELT
6. REMOVE QUARTER TRIM BOARD
7. REMOVE FRONT DOOR SCUFF PLATE
8. REMOVE ROOF SIDE INNER GARNISH
9. REMOVE QUARTER WINDOW GLASS
(a) Push piano wire through between body and glass from
the interior.
(b) Tie both wire ends to wooden blocks or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the pins are.
(d) Using piano wire, as shown in the illustration, cut off the
rest of the adhesive.
(e) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

N12283
a - a b - bab
H ab
H
- BODYQUARTER WINDOW GLASS
BO-41
1996 TERCEL (RM440U)
6. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle. Fill the cartridge with
adhesive.
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive, as shown.
H: 12 mm (0.47 in.)
7. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Use adhesive tape to keep the glass tight against the
body.
8. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No.08833-00030 or equivalent.
9. INSTALL ROOF SIDE INNER GARNISH
10. INSTALL FRONT DOOR SCUFF PLATE
11. INSTALL QUARTER TRIM BOARD
12. INSTALL REAR SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
13. INSTALL PACKAGE TRAY TRIM SIDE COVER
14. INSTALL FRONT SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
15. INSTALL REAR SEAT BECK
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
16. INSTALL REAR SEAT CUSHION

BO344-01
N15579
Back Window GlassBack Window Moulding
Package Tray Trim
High Mounted Stop Light Package Tray Trim Side Cover
Rear Seat Cushion
Rear Seatback Roof Side Inner Garnish
Quarter Trim Board
BO-42
- BODYBACK WINDOW GLASS
1136 Author
: Date
:
1996 TERCEL (RM440U)
BACK WINDOW GLASS
COMPONENTS