Page 39 of 1202

MA001-24
- MAINTENANCEOUTSIDE VEHICLE
MA-1
39 Author: Date:
1996 TERCEL (RM440U)
OUTSIDE VEHICLE
GENERAL MAINTENANCE
The owners are responsible for these maintenance and inspection items.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. TIRES
(a) Check the pressure with a gauge.
If necessary, adjust.
(b) Check for cuts, damage or excessive wear.
3. WHEEL NUTS
When checking the tires, check the nuts for looseness or for missing nuts.
If necessary, tighten them.
4. TIRE ROTATION
Check the owner's manual supplement in which the maintenance schedule is shown.
5. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not wipe clean.
If necessary, replace.
6. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or other fluid.
(b) If you smell gasoline fumes or notice any leak, have the cause found and corrected.
7. DOORS AND ENGINE HOOD
(a) Check that all doors and includiing the trunk lid operate smoothly, and that all latches lock securely.
(b) Check that the engine hood secondary latch secures the hood from opening when the primary latch
is released.
Page 50 of 1202
- PREPARATIONENGINE MECHANICAL
PP-3
50 Author: Date:
1996 TERCEL (RM440U)
(09248-05410)Valve Lifter Press
(09248-05420)Valve Lifter Stopper
09309-37010Transmission Bearing ReplacerCrankshaft front oil seal
09330-00021Companion Flange Holding ToolCrankshaft pulley
09550-10012Replacer Set ºBº
(09252-10010)No. 1 Replacer HandleValve guide bushing
Spark plug tube gasket
(09556-10010)Differential Drive Pinion Front
Bearing RemoverSpark plug tube gasket
09816-30010Oil Pressure Switch SocketKnock sensor
Oil pressure switch
09843-18020Diagnosis Check Wire
09950-50010Puller C Set
(09951-05010)Hanger 150Crankshaft pulley
(09952-05010)Slide ArmCrankshaft pulley
(09953-05020)Center Bolt 150Crankshaft pulley
Page 54 of 1202
PP18T-03
- PREPARATIONENGINE MECHANICAL
PP-7
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap (No. 1 and
No. 2)
Cylinder head cover
Rear oil seal retainer
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Water outlet housing
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentSpark plug tube
Flywheel or drive plate bolt
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
Page 58 of 1202
PP3IT-01
- PREPARATIONMFI
PP-1 1
58 Author: Date:
1996 TERCEL (RM440U)
MFI
SST (Special Service Tools)
09268-41046Injection Measuring Tool Set
(09268-41091)NO.7 Union
(90405-09015)No.1 Union
09268-45012EFI Fuel Pressure Gauge
09631-22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816-30010Oil Pressure Switch SocketKnock sensor
09842-30070Wiring ºFº EFI Inspection
09843-18020Diagnosis Check Wire
Page 68 of 1202
PP195-01
- PREPARATIONLUBRICATION
PP-21
1996 TERCEL (RM440U)
EQUIPMENT
Oil pressure gauge
Straight edgeOil pump
Torque wrench
Page 70 of 1202
PP197-01
- PREPARATIONLUBRICATION
PP-23
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Oil pump
Oil pan
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
Page 89 of 1202
PP3IX-01
PP-42
- PREPARATIONAUTOMATIC TRANSAXLE (A132L)
89 Author: Date:
1996 TERCEL (RM440U)
AUTOMATIC TRANSAXLE (A132L)
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201-01080)Valve Guide Bushing Remover &
Replacer 8
09308-00010Oil Seal PullerSide gear shaft oil seal
09350-32014TOYOTA Automatic Transmission
Tool Set
(09351-32010)One-way Clutch Test Tool
(09351-32020)Stator Stopper
(09351-32130)Handle
(09351-32150)Oil Seal Replacer
09921-00010Spring Tension ToolSpeedometer driven gear oil seal
09992-00095Automatic Transmission Oil
Pressure Gauge SetLine pressure
Page 94 of 1202
PP3IY-01
- PREPARATIONAUTOMATIC TRANSAXLE (A242L)
PP-47
94 Author: Date:
1996 TERCEL (RM440U)
AUTOMATIC TRANSAXLE (A242L)
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201-01080)Valve Guide Bushing Remover &
Replacer 8
09308-00010Oil Seal PullerSide gear shaft oil seal
09350-32014TOYOTA Automatic Transmission
Tool Set
(09351-32010)One-way Clutch Test Tool
(09351-32020)Stator Stopper
(09351-32130)Handle
(09351-32150)Oil Seal Replacer
09921-00010Spring Tension ToolSpeedometer driven gear oil seal
09992-00095Automatic Transmission Oil
Pressure Gauge SetLine pressure