1996 TOYOTA TERCEL Service Repair Manual

PP16A-02
PP-50
- PREPARATIONAUTOMATIC TRANSAXLE (A242L)
1996 TERCEL (RM440U)
LUBRICANT
ItemCapacityClassification
Automatic transaxle flued
Dry fill
Drain and refill
7.2 liters (7.6 US qts, 6.3 lmp. qts)
3.1 liters (3.3 US qts, 2.7 lmp. qts)
ATF DEXRON®II

PP30Y-01
- PREPARATIONAUTOMATIC TRANSAXLE (A242L)
PP-51
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentTorque converter clutch mounting bolt

PP3IZ-01
PP-52
- PREPARATIONSUSPENSION AND AXLE
99 Author
: Date
:
1996 TERCEL (RM440U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09223-00010Cover & Seal ReplacerRear suspension
09223-15020Oil Seal & Bearing ReplacerFront axle
09308-00010Oil Seal PullerFront axle
Rear axle
09309-36010Transmission Rear Bearing
ReplacerFront drive shaft
09316-2001 1Transfer Bearing ReplacerFront drive shaft
09520-00031Rear Axle Shaft PullerFront axle
09550-10013Replacer Set ºBºRear axle
(09553-10010)Differential Side Bearing
Replacer
(09557-1001 1)Differential Drive Pinion
Front Bearing Replacer
09608-10010Steering Knuckle Oil Seal
ReplacerFront axle
09608-16042Front Hub Bearing Adjusting ToolFront drive shaft
(09608-02021)Bolt & Nut

- PREPARATIONSUSPENSION AND AXLE
PP-53
100 Author
: Date
:
1996 TERCEL (RM440U)
(09608-02041)Retainer
09628-1001 1Ball Joint PullerFront axle
09628-6201 1Ball Joint PullerFront axle
Front drive shaft
Front suspension
09631-12040Oil Seal ºAº ReplacerFront axle
09727-30021Coil Spring CompressorFront suspension
Rear suspension
09729-22031Front Spring Upper Seat HolderFront suspension
09751-3601 1Brake Line Union Nut 10 x 12 mm
WrenchBrake Line
09950-00020Bearing RemoverFront axle
Front drive shaft
09950-60010Replacer SetFront axle
Rear axle
(09951-00460)Replacer 46
(09951-00610)Replacer 61
(09951-00650)Replacer 65
09950-70010Handle SetFront axle
Rear axle

PP-54
- PREPARATIONSUSPENSION AND AXLE
101 Author
: Date
:
1996 TERCEL (RM440U)
(09951-07150)Handle 150

PP16H-04
- PREPARATIONSUSPENSION AND AXLE
PP-55
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09025-00010Small Torque Wrench (30 kgf-cm)Front suspension
09042-00010Torx Socket T30 .Front axle
09905-00012Snap Ring No.1 Expander .Front drive shaft
09905-00013Snap Ring Pliers .Front axle

PP16I-01
PP-56
- PREPARATIONSUSPENSION AND AXLE
1996 TERCEL (RM440U)
EQUIPMENT
Dial indicator
Drill
Spring tension gauge
Torque wrench

PP16J-04
- PREPARATIONSUSPENSION AND AXLE
PP-57
1996 TERCEL (RM440U)
LUBRICANT
ItemCapacityApplication
Outboard joint grease65 - 75 g (2.3 - 2.6 oz.)Outboard joint and boot
Inboard joint grease112 - 122 g (4.0 - 4.3 oz.)Inboard tulip and boot