1992 MAZDA PROTEGE Workshop Manual

TRANSAXLE OIL Jl
/
03UOJl-00
03UOJl-O(
TRANSAXLE OIL
INSPECTION
Note
l Park the vehicle on level ground.
1. Disconnect the speedometer cable and remove the speedo-
meter driven gear.
2. Verify that the oil level is between the F and L.
3. Install the speedometer driven gear.
Tightening torque:
7.8-12 N,m (80-120 cm-kg, 89-l 04 in-lb)
4. Connect the speedometer cable.
REPLACEMENT
1. Disconnect the speedometer cable and remove the speedo-
meter driven gear.
2. Remove the drain plug and washer. Drain the oil into a suita-
ble container.
3. Install a new washer and the drain plug.
Tightening torque:
39-54 N#rn (4.0-5.5 m-kg, 29-40 ft-lb)
4. Add the necessary amount of the specified oil through the
speedometer driven gear mounting.
Specified oil
Grade: API service GL-4
Viscosity: SAE 75W-90
Capacity: 2.88 liters (2.83 US qt, 2.38 Imp qt)
5. Verify the oil level.
6. Install the speedometer driven gear and connect the
speedometer cable.
Jl-7

Jl TRANSAXLE
TRANSAXLE
PREPARATION
SST
19 GO17 5A0
support of engine removal of tie-rod
19 0107 680A
Hanger, transaxle
49 F401 440
49 BOO1 795
49 0839 42%
removal of gears
49 GO30 370
49 F401 366A
49 F401 3308
49 F401 335A -.,
.J

TRANSAXLE
49 F401 331
Body
(Part of
49 F401 3308)
49 F401 3368
Attachment B
(Part of
49 F401 3308)
49 F401 3818
Selector
(Part of
49 DO17 2A2A)
49 F401 385
Bar
(Part of
49 DO17 2A2A)
49 FTOI 515A
Adapter, preload For
installation of
gear and bearing
inner race
For
installation of
bearing
For
adjustment of
bearing preload
For
adjustment of
bearing preload
For
adjustment of
bearing preload 49 F401 337A
Attachment C
(Part of
49 F401 330B)
49 DO17 2A2A
Shim selector set
49 F401 384
Collar
(Part of
49 DO17 2A2A)
49 GO19 019
Bolt set
(Part of
49 DO17 2A2A) For
installation of
gear
For
adjustment of
bearing preload
For
adjustment of
bearing preload
For
adjustment of
bearing preload
23UOJl-00
Jl-9

Jl TRANSAXLE
REMOVAL
1. Disconnect the negative battery cable.
2. Raise the vehicle and support it with safety stands.
3. Drain the transaxle oil into a suitable container.
A D~.MP,~,~ in +hn nr,-4ar chnln,n in the finlIre re!fe,rrino to Removal Note,
4.
51-10

TRANSAXLE Jl
1. Wheel and tire
2. Splash shield
3. Air hose and resonance chamber
4. Battery
5. Battery carrier
6. Speedometer cable
7. Back-up light switch connector
8. Neutral switch connector
9. Ground
10. Starter
11. Extension bar
12. Control rod
13. Engine mount member
Removal Note . . . . . . . . . . . . . . . . . . . . . . 14. Exhaust pipe
15. Engine mount No.2
16. Clutch release cvlinder
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page Jl-1 1
17. Tie-rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . page Jl-12
18. Stabilizer (BP SOHC)
19. Driveshaft
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page Jl-12
20. Engine mount No.4
21. Transaxle
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page Jl-12
page Jl-11
03UOJl-012
Removal Note
Engine mount member
1. Suspend the engine with the SST and remove the engine
mount member.
03UOJ2-015 Clutch release cylinder
Caution
l Do not damage the clutch pipe.
1. Remove the bolts shown.
2. Lay aside the clutch release cylinder and the clutch pipe
when removing the transaxle.
03UOJl-013
,Jl-11

Jl TRANSAXLE
L
r
r
23UOJl-002
03lJOJl-016
Tie-rod end
Caution
l Do not damage the dust boot.
1. Remove the cotter pin and loosen the nut.
2. Disconnect the tie-rod end with the
SST.
Driveshaft
1. Remove the clinch bolt.
Caution
l Wrap a rag around the ball Joint dust boot to pro-
tect it from damage.
2. Disconnect the lower arm from the knuckle with a pry bar.
.-’
Caution
l Do not sub]ect the tripod joint to shock when remov-
ing the driveshaft.
3. Separate the driveshaft from the transaxle by prying with
a bar inserted between the outer ring and the transaxle.
4. Suspend the driveshaft with a rope.
Transaxle
1. Loosen the SST (engine support) and lean the engine to-
ward the transaxle.
2. Support the transaxle with a jack.
Jl-12

TRANSAXLE Jl
03UOJl-019
3. Remove the transaxle mounting bolts.
4. Remove the transaxle.
Jl-13

Jl TRANSAXLE
DISASSEMBLY
Precaution
1. Clean the transaxle exterior thoroughly with a steam cleaner or cleaning solvent before disassembly.
2. Clean the removed parts (except sealed bearings) and all sealing surfaces with cleaning solvent, and dry
with compressed air. Clean out all holes and passages with a compressed air, and check that there are
no obstructions.
3. Wear eye protection when using compressed air to clean components.
03UOJ2-020 5th/Reverse Gear and Housing Parts
1. Measure the thrust clearance between 5th gear and the transaxle case, referring to Preinspection.
2. Disassemble in the order shown in the figure, referring to Disassembly Note.
L
CLIP<
REPLACE
09 ROLL PI/N,
REPLACE
03UOJl-021
Jl-14 3