1992 MAZDA PROTEGE Workshop Manual

ENGINE STAND MOUNTING Bl
ENGINE STAND MOUNTING
PREPARATION
SST
49 0107 680A
49 LO10 1AO)
49 LO10 103
49 LO10 IAO)
49 LO10 105
49 LO10 IAO)
OSUOBX-O(!
m-35

Bl ENGINE STAND MOUNTING
PROCEDURE
Step 1
1. Remove in the order shown in the figure.
GASKET, REPLACE
I
1. Exhaust manifold insulator
2. Exhaust manifold
3. Water bypass pipe
23UOBl-03
4. A/C compressor bracket (If equipped) and idler
5. Water inlet pipe
6. Exhaust pipe bracket
‘0
Step 2
Caution
l When installing the SST (engine hanger), use the
holes shown in the figure.
Bl-36

ENGINE STAND MOUNTING Bl
OBUOBX-Ot
OWOBX-0; 36
ENGINE
NlJ/ WkSHER b&i THAP
2Omm (0.79 il
OWOBX-0
I
-I n)
80
OWOBX-089
1. Install the SST (arms) to the holes as shown in the figure,
and loosely tighten the SST (bolts).
2. Assemble the SST (bolts and plate) in the specified po-
sition.
3. Assemble the SST (nuts, hooks, and bolts).
4. Install the SST to the respective arms.
Note
l Adjust the SST (bolts) so that less than 20mm (0.79
in) of thread is exposed.
l Make the SST (plate and arms) parallel by adjust-
ing the SST (bolts and nuts).
5. Tighten the SST (bolts and nuts) to affix the SST firmly.
6. Mount the engine on the SST (engine stand).
81-37

Bl DISASSEMBLY
DISASSEMBLY
PREPARATION
SST
49 EOl 1 1AO
Ring gear brake
49 EOll 104
49 EOl 1 1 AO)
49 0636 100A
Arm, valve spring removal of valve
49 B012 006
Pivot, valve
49 8012 012
49 8012 014
49 LO11 006
Puller 84 installer
(Part of
49 LO1 1 OAO)
81-38

DISASSEMBLY Bl
I I
49 LO11 010
Centering tool
(Part of
49 LO1 1 OAO) For
removal I
installation of
piston pins 49 LO11 011
Holder
(Part of
49 LO1 1 OAO) For
removal I
installation of
piston pins
49 HO11 OOlA
Support block
head For
removal /
installation of
piston pins
1. Code all identical parts (such as piston, piston rings, connecting rods, and valve springs) so that they
can be reinstalled in the cylinder from which they were removed.
2. Clean the parts with a steam cleaner. Blow off any remaining water with compressed air.
Note
l During disassembly of any part or system, be sure to study its order of assembly. Also, note
any deformation, wear, or damage.
05UOBX-091
81-39

Bl DISASSEMBLY
AUXILIARY PARTS
1. Drain the engine oil.
2. Disassemble in the order shown in the figure.
- REPLACE - ’ ,/ I’

1. Distributor and high-tension lead
2. Intake manifold assembly
3, Alternator and drive belt
4. Alternator bracket
5. No.3 engine mount bracket 6. Oil filter
7. Oil pressure switch
8. Spark plug
9. Oil level gauge and pipe 10. Engine hanger
61-40

DISASSEMBLY Bl
TIMING BELT
23UOBl-032
1. Water pump pulley
2. Crank shaft pulley bolt 6. Crankshaft pulley boss
3. Plate 7. Timing belt cover, upper
4. Pulley lock bolt 8. Timing belt cover, lower
9. Timing belt
Disassembly
Note . . . . . . . . . . . . . . . . . . . . page Bl-42
Disassembly
Note . . . . . . . . . . . . . . . . . . . . page
81-42
5. Crankshaft pulley
10. Tensioner and tensioner spring
Bl-41

DISASSEMBLY
23UOBl-067
; MARKS
MARKS
Qe
x
25mm (1.0 in) MIN
13EOBl-0:
Disassembly Note
Pulley lock bolt
1. Hold the flywheel (MTX) or drive plate (ATX) with the SST
or equivalent.
2. Remove the pulley lock bolt.
Timing belt
1. Turn the crankshaft and align the marks.
2. Mark the timing belt rotation for proper reinstallation.
Caution
l Never forcefully twist the timing belt. Do not turn
it inside out or bend it.
l Do not allow oil or grease on the belt.
81-42