1992 MAZDA PROTEGE Workshop Manual

Bl
03UOBl-01 15
23UOBl-066
Drive plate (ATX)
1. Remove the sealant from the drive plate bolt holes in the
crankshaft and from the drive plate bolts.
Caution
l If all the previous sealant cannot be removed from
a bolt, replace the bolt.
l Do not apply new sealant if a new bolt is used.
2. Install the adapter, drive plate, and backing plate onto the
crankshaft.
3. Apply sealant to the drive plate bolts and install them.
4. Hold the drive plate with the
SST or equivalent.
5. Tighten the bolts in two or three steps in the order shown
in the figure.
Tightening torque:
96-103 N-m (9.8-10.5 m-kg, 71-76 ft-lb)
Steps After Installation
1. Connect the negative battery cable.
2. Start the engine and perform engine adjustments as necessary.
-.
05UOBX-072
81-27

REMOVAL
REMOVAL
Warning
l Release the fuel pressure. (Refer to Section F.)
PROCEDURE
1. Disconnect the negative battery cable.
2. Drain the engine coolant and transaxle oil.
3. Remove in the order shown in the figure, referring to Removal Note,
Step 1
1. Undercover and side cover
2. Air cleaner assembly 10. Cooling fan connector
3. Battery and battery cover 11. Oil cooler hose (ATX)
4. Battery carrier 12. Radiator and cooling fan assembly
13. P/S and/or A/C drive belt
5. Battery duct
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Accelerator cable page Bl- 6
7. Resonance chamber 14. P/S oil pump and bracket
8. Radiator hose Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page 81-29
9. Coolant reservoir hose 15. A/C compressor (if equipped)
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page 81-29
81-28

REMOVAL I31
Step 2
2311081-O: ii
1.
Disconnect the harness connectors shown in the figure.
Removal note
P/S oil pump
Caution
l Do not damage the hoses.
1. Remove the P/S oil pump with the hoses still connected.
2. Position the pump away from the engine and affix it with wire.
A/C compressor (if equipped)
Caution
l Do not damage the hoses.
1, Remove the A/C compressor with the hoses still connected.
2. Position the compressor away from the engine and affix it
with wire.
ALTERNATOR
OIL PRESSURE SWITCH
GROUND THROTTLE SENSOR
------- I
INJECTOR
NEUTRAL SWITCH (MTX)

Bl REMOVAL
Step 3
1. Disconnect the hoses shown in the figure.
BP SOHC
1. Brake vacuum hose
2. Fuel hose
Removal
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bl-30
05UOBX-078
03UOBi -050
below 3. Vacuum hose (Purge control)
4. Vacuum hose (Cruise control)
5. Heater hose
Removal Note ..,,,................................ below
Removal note
Fuel hose
Warning
l Keep sparks and open flame away from the fuel
area.
Caution
l Cover the hose with a rag because fuel will spray
out when disconnecting.
l Plug the disconnected hoses to avoid fuel leakage.
1. Disconnect the fuel hoses.
Heater hose
Caution
l Heater hose joint has O-rings and spacer.
l Do not lose them when removing.
1. Push the heater hose retainer and remove the heater hose.

REMOVAL Bl
Step 4 -
ATX
REPLACE
13UOBl-043
1. Speedometer cable 7. Stabilizer
2. Clutch release cylinder
8. Tie rod end
Removal Note below Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61-32
,...............,....................
3. Shift control rod (MTX)
4. Extension bar (MTX)
5. Shift control cable (ATX)
6. Front exhaust pipe 9. Engine mount member
Removal Note ,.......................... page Bl-32
10. Driveshaft
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . page 81-32
Removal note
13UOBl-04 .4
Clutch release cylinder (MTX)
1. Remove the release cylinder pipe bracket from the transaxle.
2. Position the release cylinder away from the transaxle for eas-
ier removal with the hose still connected.
Caution
l Do not damage the pipe or hose.
81-31

Bl REMOVAL
I 03UOBi-05 I
14
‘5
03UOBl-056
Bl-32
Tie-rod end
1. Remove the cotter pin and loosen the nut so that it flushes
with the ball joint edge.
2. Separate the knuckle arm and ball-joint with the
SST.
Caution
l Do not reuse the cotter pin.
Engine mount member
1. Suspend the engine with a chain block.
2. Remove the No.1 and No.2 engine mount nuts.
3. Remove the engine mount member bolts and nuts and the
engine mount member.
Caution
l Be careful so that the engine does not fall when
removing the member.
Driveshaft
1. Remove the bolts and nuts at the left and right lower arm
ball joints.
2. Pull the lower arm downward to separate them from the
knuckles.
Caution
l Do not damage the ball joint dust boots.
3. Separate the driveshafts from the transaxle by prying with
a bar inserted between the shaft and the case.
Caution
l Do not damage the oil seal.

REMOVAL Bl
1 Step 5
I
1. Dynamic damper
2. No.3 engine mount rubber
3. No.4 engine mount rubber and bracket 4. Engine and transaxle assembly
Removal note . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..‘....... below
I 03UOBl-059
Removal note
Engine and transaxle assembly
Caution
l Do not damage any components in the engine com-
partment.
1. Lift the engine and transaxle assembly out as a unit.
Bl-33

REMOVAL
Step 6
Separate the engine and transaxle in the order shown in the figure.
MTX BP SOHC
ATX
BP SOHC
--
03UOB1-060
1. Intake manifold bracket 5. Integrated stiffener (B6 engine)
2. Starter and bracket 6. Torque converter nuts (ATX)
3. Throttle cable (ATX) 7. Transaxle mounting bolts
4. No.2 engine mount rubber and bracket 8. Transaxle
01-34