1992 MAZDA PROTEGE Workshop Manual

REAR AXLE
0 REPLACE
Disassembly / Assembly
1. Disassemble in the order shown in the figure, referring to Disassembly Note.
2. Assemble in the reverse order of disassembly, referring to Assembly Note.
03UOMX-02
QMUOMX-62 23UOMX-01 4
1. Hub bolt 2. Hub bearing assembly
Disassembly note . . . . . . . . . . . . . . . . . . . . . . page M-13
Assembly note . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-13
Disassembly note
Hub bolt
Caution
l Do not remove the hub bolts if not necessary.
l Do not reuse the hub bolts if removed.
1. Remove the hub bolts with a press.
Assembly note
Hub bolt
1. Press in new hub bolts.
M-13

M REAR AXLE
DISC BRAKE TYPE
Preinspection
Wheel bearing play
1. Remove the wheel and tire.
2. Remove the brake caliper assembly.
3. Position a dial indicator against the wheel hub. Push and
pull the wheel hub by hand in the axial direction and meas-
ure the wheel bearing play.
4. If the bearing play exceeds specification, check and adjust
the locknut torque or replace the wheel bearing if necessary.
-I 5 Maximum wheel bearing play: 0.05mm (0.002 in)
Removal / Inspection / Installation
1. Remove in the order shown in the figure, referring to Removal Note.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal, referring to
Installation Note.
4. After installation. check the rear wheel alianment (Refer to Section R.)
45-61
(4.6-6.2, 33-45)
-118
-12.0,
-87)
REPLACE
16-23
(1.6-2.3, 12-17)
N-m (m-kg, ft-lb]
311 InMY-nif4
1. Wheel and tire
2. Hub cap
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-15
4. Brake caliper assembly
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~ Section P
5. Disc plate
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P 6. Hub bearing assembly
Inspect for cracks and damage
Disassembly I Assembly . . . . . . . . . . . . page M-l 5
7. Dust cover
8. Rear spindle
Inspect for cracks and damage
M-14

REAR AXLE M
in)
Installation note
Locknut
1. Install a new locknut and stake it, as shown.
Tightening torque:
177-235 N#m (18-24 m-kg, 130-174 ft-lb)
Disassembly / Assembly
1. Disassemble in the order shown in the figure, referring to Disassembly Note.
2. Assemble in the reverse order of disassembly, referring to Assembly Note.
REPLACE
7RIIllMX.Ill
_ _ _ _ _
1. Hub bolt 2. Hub bearing assembly
Disassembly note . . . . . . . . . . . . . . . . . . . . . . page M-l 5
Assembly note . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 6
1
Disassembly note
Hub bolt
Caution
l Do not remove the hub bolts if not necessary.
l Do not reuse the hub bolts if removed.
1. Remove the hub bolts with a press.
I I
03UOMX-026
M-15

REAR AXLE
Assembly note
Hub bolt
1, Press in new hub bolts.
-’
M-16

DRIVE SHAFT M
DRIVE SHAFT
PREPARATION
SST
49 HO34 2A0
Lower arm bush-
ing puller & in-
staller For
support of
bracket 49 HO34 201
49 HO34 2AO)
49 F026 102
Installer, bearing For
removal of
bearing and left
dust seal 49 GPQn
7~16 U”” I “V
Installer, oil seal For
installation of
right dust seal
and bearing
49 MOO5 795
Installer set, oil
seal For
installation of left
dust seal 49 MOO5 796
Body
(Part of
49 MOO5 795) For
installation of left
dust seal
I
23UOMX-01
49 0118 850C
Puller, ball joint For
removal of tie rod
end
M-17

DRIVE SHAFT
JOINT SHAFT (BP DOHC)
Preinspection
Joint shaft
1. Verify that the joint shaft is not twisted or cracked. Replace
it if necessary.
2. Turn the joint shaft by hand and verify that the bearing ro-
tates smoothly and freely. Replace it if necessary. .___,
23UOMX-019
Removal / Installation
Note
l Drain the transaxle oil before removal.
1. Remove in the order shown in the figure, referring to Removal Note.
2. Install in the reverse order of removal, referring to Installation Note.
r
1
vi5
42-62
7.8-11 N.m
(80-l 10 cm-kg,
69-95 in-lb)
4L59
I (9.0-12.0, 66-87)
(4.4-6.0, 3243)
0
N.m (m-kg, ft-lb)
311 Inh.4Y.A’
1. Wheel and tire
2. Splash shield
3. Stabilizer (BP SOHC, BP DOHC)
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-19
4. Tie rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-19
Installation Note ..,...................... page M-19 5. Lower ball joint
6. Right drive shaft and axle
7. Joint shaft
Removal Note .,.,...,....,,.,.,..,..,..,. page M-19
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-19
Overhaul . . . . . . . . . . . . . . . .,......*...
. . . . . . . . . page M-m .
M-18

DRIVE SHAFT M
r
I
23UOMX-039
03UOMX-030
I
03UOMX-03
ii I I
23UOMX-04
03UOMX-03
Removal note
Tie rod end
Caution
l Do not damage the dust boot.
1. Loosen the nut and disconnect the tie rod end with the SST.
Joint shaft
Caution
l Do not damage the oil seal.
1. Remove the joint shaft.
Installation note
Joint shaft
Caution
l Do not damage the oil seal.
1. Install the joint shaft.
2. Tighten the bolts in the order shown.
Tightening torque:
42-62 N*m (4.3-6.3 m-kg, 31-46 ft-lb)
Tie rod end
Caution
l Do not damage the dust boot.
1. Install the nut and secure it with the new cotter pin.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
Stabilizer
1. Install the stabilizer bolt.
Dimension A: 17-19mm (0.67-0.75 in)
M-19

M DRIVE SHAFT
Overhaul
1. Disassemble in the order shown in the figure, referring to Disassembly Procedure.
2. Inspect all parts and repair or replace as necessary.
3. Assemble in the reverse order of disassembly, referring to
Assembly Procedure.
23UOMX-02
1. Clip
2. Joint shaft
Inspect splines for damage and wear
3. Left dust seal
23UOMX-02:
4. Bearing
5. Right dust seal
6. Bracket
Disassembly procedure
1. Remove the clip.
2. Remove the joint shaft with the SST.
3. Remove the left dust seal and bearing with the SST.
4. Remove the right dust seal.
1