1992 MAZDA PROTEGE Workshop Manual

TECHNICAL DATA
Q. WHEELS AND TIRES
Item Specifications
Wheel
Size
Off set Standard: 13x5-J, 14x5 l/2-JJ
Temporary
mm (in) 1 _ spare: 14x4-T
45 (1.77)
I Diameter of oitch circle
mm (in) I 100 (3.94)
r I Pl
-
Inflation pressure kPa (kg/cm*, psi) Front 1 8
I 9
Runout limit
Unbalance limit mm (in) ;lii.raltLa’
a (02) ’
13 inch wheel: 11 (0.
R. SUSPENSION Item Specifications
Suspension type Strut
)e Double-acting, oil-filled
I Shock absorber tyf
Coil spring
Type
Dimension
Type Front Taper wound
Rear Straight wound
See next page
Torsion bar
I
I C.rrn,
19.1 (0.75)
20.0 (0.79)
22.0 (0.87)
21 .O f0.83)
Wheel alignment
(“‘Unladened) BP SOHC ;;a;
Diameter
mm (in) BP DOHC - ;la;t
Front -
B6 SOHC
Rear 20.0 (0.79)
Maximum Inner 4o” f 2O
steering angle Outer
Total mm (in) 2 f 3 (0.08 j
Front toe-in
dearee
.-.._
Rear
.--. I --- ~~
Camber angle
Caster angle
Kingpin angle
I Total
I mm OnI I I toe-in
1 dearee I , --U’-- 1
Camber angle
I 33O * 2O
: 0.12)
0.2O f 0.3O
-0OO5’ * 45’
1055’ * 55’
12O25’
2 f 3 (0.08 f 0.12)
0.2O f 0.3O
-0°20’ f 45’
l ’ Fuel tank full; radiator coolant and engine ail at specified level; and spare tire, jack, and tools in designated posmons.
TD-19

TD TECHNICAL DATA
Coil Spring Specifications (See page R-5 for coil spring applications)
*’ Main identification mark color: Indicated on second coil from bottom. l * Auxiliary identification mark color: Indicated on third coil from bottom.
T. BODY ELECTRICAL SYSTEM
Item
Headlight
Frnnt tl wn sinnnl/Pnrkinn linht
Specification (W) (Bulb Trade number)
65145 (9004)
2718 II I 571
I
“‘VW, I u”“y’ 1. I” \’ ‘V’,
uinh mount stoplight 18.4 (1141)
turn single light 27 (1156)
Y-,-~p light 27 (1156)
Rear side marker light (Sedan) 3.8 (194)
License plate light 7.5 (89) [PROTEGE], 5 (168) [3HBl
Interior 10
Interior and spot lamp
spot 6
Interior lamp 10
‘i--” Spot lamp (in overhead console)
8 (67)
Cargo room lamp 5 (168)
Trunk room lamp 5 (168)
I I
ntminr Iamnc
I
Curtesy lamp
High beam
Turn light
Brake
Hold
) Charge 5 (168)
3.4
3.4
3
3 (158)
i
Oil pressure
Washer
Seat belt
Malfunction
Fuel
illumination 3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3.4 Indicator and
warning lamps
Check 3 (158)
Dif. lock
I 3 (158) .-
,
-.-’
I
I
TD-20

TECHNICAL DATA TD
U. HEATER AND AIR CONDITIONER SYSTEMS
Item Specifications
Refrigerant amount
g (04
Refrigerant pressure kPa (kg/cm2, psi) 750-800 (26.5-28.2)
High: 1,177-1,619 (12.0-16.5, 171-235)
Low: 147-294 (1.5-3.0, 21-43)
Compressor
Magnetic clutch
Condenser fan
Recerver/Drier Capacity cc (cu in)
Compressor oil amount cc (cu in)
Electrical load w
Electrical load w
Capacity cc (cu in) 115 (7.0)
loo---120 (6.1-7.3)
31
77
330 (20.1)
STANDARD BOLT AND NUT TIGHTENING TORQUE
Diameter Pitch 4T 6T 8T
mm (in) mm (in) N-m m-kg ft-lb N.m m-kg ft-lb N.m m-kg ft-lb
6 (0.236) 1 (0.039) 4.2-6.2 0.43-0.63 3.1-4.6 6.9-9.8 0.7-1.0 5.0-7.2 7.8-11.8 0.8-1.2 5.8-8.8
8 (0.315) 1.25 (0.049) 9.8-14.7 1.0-1.5
7.2-10.8 16-23 1.6-2.3 12-17 18-26 1.8-2.7 13-20
10 (0.394) 1.25 (0.049) 20-28 2.0-2.9
14-21 31-46 3.2-4.7 23-34 36-54 3.7-5.5 27-40
12 (0.472) 1.5 (0.059) 34-50 3.5-5.1 25-37 55-80 5.6-8.2
41-59 63-93 6.4-9.5 46-69
14 (0,551) 1.5 (0.059)
- - - 75-103 7.7-10.5 56-76 102-137
lo-14 75-101
1 16 (0.630) 1 1.5 iO.059j 1 - 1 - - 116-157 12-16 85-116 156-211 16-22 115-156
1 18 ;0.709j Il.5 iO.O59 1 - 1 -
167
1 20 i0.787; Il.5 iO.059i 1 - 1 - 1 - 12:
31 _..
22 (0.866) 1 1.5 io.059j 1 - 1 - 1 - 1314-423 __ ._ ,--. -._,
1 I
24 (0.945) 1 1.5
(0.059) 1 -
- 1475-546 41-56 (298-4031536-7261 55-74 1396-536 -2251 17-23 123-166 221-299 23-31 163-221
-3141 24-32 171-231 308-417 31-43 227-307
37-43 331-312 417-564 43-58 307-416
TD-21

.-a

SPECIAL TOOLS
GENERAL INFORMATION ........................
ENGINE .................................................. i;-
- ‘3
CLUTCH AND MANUAL TRANSAXLE.. ...... ST- 4
AUTOMATIC TRANSAXLE.. ...................... ST- 5
FRONT AND REAR AXLES.. ..................... ST- 7
STEERING SYSTEM ................................ ST- 8
BRAKING SYSTEM .................................. ST- 9
FRONT AND REAR SUSPENSIONS.. ......... ST-10
HEATER AND AIR CONDITIONER
SYSTEMS ............................................. ST-l 0
CHECKER AND OTHER EQUIPMENT.. ....... ST-10
23USTX-001

ST SPECIAL TOOLS
GENERAL INFORMATION
The letters A and B in the priority column indicate the degree of importance of each tool.
A.. . Indispensable
The tools ranked A in this list are indispensable for performing operations satisfactorily, easily, safely, and
efficiently. It is, therefore advisable that all service shops have these tools.
B.....Selective
The tools in this list are not as necessary as tools ranked A, but all service shops should have these tools
to perform repairs more easily and more efficiently.
23USTX-002
ST-2

SPECIAL TOOLS ST
.._ ENGINE
9 LO10 1AO
,9 0636 100A
19 B012 OA2
19 LO12 OAO
nstaller set,
/alve seal &
$9 0249 OlOA
3emover &
nstaller, valve
49 8012 005
Remover &
installer, valve
49 0187 280
Oil pressure ‘OOL NUMBER
: DESCRIPTION PRIORITY ILLUSTRATION
9 0221 061A
:emover & B
Istaller, piston
in (BP DOHC)
4 9 HO11 OOlA
s iupport block
h lead (Except
E )P DOHC)
.9 LO1 1 OAO
‘iston pin setting A
DOI set (Except
3P DOHC) 4
F
tl
E
L
(
II
1
I
I I9 DO11 102
;rankshaft
ock tool
19 EOI 1 1AO
3rake, ring gear
49 s120 170
Remover,
valve seal A
@ 0
A
49 9200 145
Adapter set,
radiator cap A cl3JQ
tester
49 9200 020
Tension gauge,
V-ribbed belt A
ST-3

ST SPECIAL TOOLS
ENGINE (CONT’D)
TOOL NUMBER
& DESCRIPTION PRIORITY
49 E301 144
Removing plate A ILLUSTRATION
CLUTCH AND MANUAL TRANSAXLE
TOOL NUMBER
8, DESCRIPTION
49 GO17 5AO
Support, engine
49 SE01 310A
Clutch disc
centering tool
49 1285 071
Puller, bearing
49 GO19 OAO
Hanger, transaxle
49 8017 001
Bolt set
(Except
BP DOHC)
49 GO30 370
Removing plate
ST-4
PRIORITY
A
A
A
A ILLUSTRATION
I
=-a==-=
TOOL NUMBER
81 DESCRIPTION PRIORITY ILLUSTRATION -
- -
TOOL NUMBER
!I DESCRIPTION PRIORITY ILLUSTRATION
19 0636 145
Uler, fan A
oulley boss
49 GO30 440
Holder, primary A
shaft (BP DOHC)
T
49 F401 440
Holder, primary
shaft (Except
BP DOHC) A
49 0187 520
Bearing puller,
rear axle shaft
(Except
BP DOHC) A
49 GO30 455
Holder,
differential
side gear A
49 0259 770B
Wrench, flare nut A