2007 FORD FIESTA Workshop Manual

303-01 B-I 15 Engine - 2.OL Duratec-HE (M14) 303-01 B-115
INSTALLATION
24. Attach the powertrain control module (PCM)
28. Tighten the engine rear mount center
, support bracket to the side member. retaining nut.
25, Install the air cleaner resonator support 29. Tighten the engine front mount retaining
bracket. nuts and retaining bolts.
26. Lower the vehicle.
30. Connect the fuel supply line.
27. Tighten the engine rear mount outer
retaining nuts. For additional information,
refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
2006.0 Fiesta 1212006 ~451291 en
procarmanuals.com

303-01 B-I 16 Engine - 2.OL Duratec-HE (M14) 303-01 B-I
16
INSTALLATION
31. Attach the power steering pump to steering 34. N0TE:lnstall a new power steering pump
gear pressure line to the intake manifold. pulley.
f
32m &AUTION:C~~~ must be taken to prevent
dirt ingress. Using
the special tool, install the power

steering pump pulley.
-
Using the special tool, install a new O-ring 35. Install new power steering fluid reservoir
seal onto the power steering pump to O-ring
seals.
steering gear pressure line union.
1. Push the O-ring seal onto the special tool.
2. Locate the special tool onto the power
steering pump to steering gear pressure line
union and install the O-ring seal.
33. Attach the power steering pump to steering
gear pressure line from the power steering
Pump.
36. Install the power steering fluid reservoir.
2006.0 Fiesta 12/2006 G451291 en
procarmanuals.com

303-01 B-I17 Engine - 2.OL Duratec-HE (M14) 303-01 B-117
INSTALLATION
37. Using the special tool, connect the steering
Connect the clutch slave cylinder supply
gear to power steering fluid reservoir return
line.
I I line to the power steering fluid reservoir. Install the spring clip.
38.
Attach the steering gear to power steering 41. Connect the reversing lamp switch
fluid reservoir return line support bracket
electrical connector.
to the generator.
42. Lower the vehicle.
39. Connect the A/C low pressure switch
connector. 43. Install the coolant expansion tank.
40a &AUTION:I~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
N0TE:Make sure the spring clip is correctly seated.
2006.0 Fiesta 1212006 ~451291 en
procarmanuals.com

303-01 B-I 18 Engine - 2.OL Duratec-HE (M14) 303-01 B-118
INSTALLATION
44. Attach the power steering high-pressure 47.
Connect the catalyst monitor sensor
line retaining bracket to the transaxle. electrical
connector.
//
45. Install the engine wiring harness bracket. 48.
Connect the power steering pump switch
electrical connector.
46. Connect the engine wiring harness
electrical connector.
49. Install the battery tray support bracket.
2006.0 Fiesta 1212006 G451291 en
procarmanuals.com

303-01 B-1/19 Engine - 2.OL Duratec-HE (M14) 303-01 B-119
INSTALLATION
50. Connect the brake booster vacuum line to
53. Tighten the strut and spring assembly top
the intake manifold. mount nuts.
/
51. Attach the evaporative emission (EVAP)
valve from EVAP valve support bracket.
I. Connect the EVAP valve electrical connector.
2. Connect the low pressure line to the EVAP
valve.
3. Push the EVAP valve onto the support
bracket.
52. Using the special tool, connect the coolant
hose to the coolant outlet connector. 54.
Install the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
55. Attach the exhaust flexible pipe to the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
56. Install the cooling fan motor and shroud.
2006.0 Fiesta 1212006 ~451291 en
procarmanuals.com

303-01 8-1 20 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 20
INSTALLATION
57. Connect the cooling fan motor and cooling
fan resistor electrical connectors.
58. Install the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
59. Adjust the gearshift cables.
For additional information, refer to:
Gearshift Cable Adjustment (308-00
Manual
Transmission/Transaxle and
Clutch
- General Information, General
Procedures).
60. Bleed the hydraulic clutch system.
For additional information, refer to: Clutch
System Bleeding (308-00 Manual
Transmission/Transaxle and Clutch -
General Information, General Procedures).
61. Install the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
62. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (3031 2
Intake Air Distribution and Filtering,
Removal and Installation).
63. Fill and bleed the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 2.OL Duratec-HE
(M14), General Procedures).
2006.0 Fiesta 1212006 G451291 en
procarmanuals.com

Engine Cooling - I .3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)llm4L
303-03A-1 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-03A-I
i
SECTION 303-03A Engine Cooling - 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
....................................... 303-03A-2
DESCRIPTION AND OPERATION
Engine Cooling - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) ......................... 303-03A-4
Overview..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-4
Components..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-5
DIAGNOSIS AND TESTING
Engine Cooling ........................................................................\
........................................... 303-03A-8
Inspection and Verification
........................................................................\
...................... 303-03A-8
j Symptom Chart ........................................................................\
........................................... 303-03A-8
Component Tests..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-4 6
GENERAL PROCEDURES
Cooling System Draining, Filling and Bleeding - I .3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l.GL
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24 122 0) 303-03A-19
Draining
........................................................................\
...................................................... 303-03A-19
Filling and Bleeding
........................................................................\
.............................. 303-03A-19
REMOVAL AND INSTALLATION
Water Pump - 1.25L Duratec-I 6V (Sigma)/l.4L Duratec-I 6V (Sigma)ll .6L
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24 404 0) 303-03A-21
Thermostat
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma) ........................................................................\
........... . (24 454 0) 303-03A-24
Radiator
........................................................................\
.................................. (24 254 0) 303-03A-26
procarmanuals.com

Engine Cooling - 1.3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Description
Specificatio 1 (,
I
Motorcraft Super Plus 2000 antifreeze
Antifreeze -All vehicles used in climates where daytime ambient air temperature does not regularly
exceed
+46OC (+I 1 5°F)
Specific gravity
(providing no other
additive is in the
coolant) Solidifies
at
Approximate
percentage of anti-
freeze (by volume) Remains
fluid to
Antifreeze
- Vehicles with 1.25U1.4U1 .6L engine used in climates where daytime ambient air
temperature regularly exceeds
+46OC (+I 15OF)
Cooling system, including heater system and coolant expansion tank (all except vehicles
with diesel engine)
1
Specific gravity (providing no other additive is
in the coolant)
Cooling System Refill Capacities Approximate percentage
of antifreeze (by
volume)
Description
I Radiator pressure test I 138 (20) I
Liters
Cooling System Pressure Specification
I Coolant expansion tank cap release pressure I 120 to 150 (17-21) I
Description Pressure kpa (psi)
I Radiator retaining
nut I 10 I - I 89 1
Torque Specifications - vehicles with 1.25U1.4U1 .6L engine
wrpump pulley retaining bolts I 24 I 18 I - I
Ib-in
Description
Thermostat housing retaining bolts
Water pump retaining bolts
I Generator retaining bolts I 45 I 33 I - I
I Generator electrical connector retaining nut I 8 I - I 71 I
Nm
10
10
I Timing belt lower cover retaining bolts I 9 I - I 80 I
I b-ft
Torque Specifications
- vehicles with I .3L engine 1
-
-
I Description I Nm I Ib-ft I Ib-in I,,.
89
89
I Radiator retaining nut I 10 I - I 89 1 '\..
I Water pump pulley retaining bolts I 12 I 9 I - I
Water pump retaining bolts
2006.0 Fiesta 1212006 Gl46257en
10 - 89
procarmanuals.com