2007 FORD FIESTA Workshop Manual

303-01 B-83 Engine - 2.OL Duratec-HE (M14) 303-01 B-83
DISASSEMBLY
Engine(21 134 8)
/ 1
Special Tool(s)
Universal Flange Holding
Wrench
205-072 (1 5-030A)
Adapter for 205-072
205-072-02 (1 5-03OA-02)
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Mounting Plate for
303-435-06
303-435-1
1A (21 -146D)
Socket, Spark Plug
303-499 (2 1 -202)
Pliers, Valve Stem Seal
303-508 (2 1-2 1 1 )
I I Removerllnstaller, Hose I Disassembly
1. Disconnect the generator electrical
connector.
Mounting Stand
303-435 (21 -1 87)
2006.0 Fiesta 1212006 G451309en
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303-01 B-84 Engine - 2.OL Duratec-HE (M14) 303-01 B-84
DISASSEMBLY
2. Remove the exhaust manifold upper heat 5. Remove the generator.
shield.
6. Using the special tools, mount the engine to
3. Remove the exhaust manifold lower heat the mounting stand.
shield.
7. Remove the special tool.
4. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Drain the engine.
Allow the oil to drain into a suitable container.
9. N0TE:lnspect the oil drain plug seal for
damage. Install a new drain plug and seal
if
necessary.
2006.0 Fiesta 1212006 G451309en
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303-01 B-85 Engine - 2.OL Duratec-HE (M14) 303-01 B-85
DISASSEMBLY
Install the drain plug. 12.
Disconnect the oil pressure switch
electrical connector.
10. Detach the engine wiring harness bracket
from the intake manifold. 13.
Disconnect the fuel injector electrical
connectors.
11. Disconnect the knock sensor
(KS) electrical
connector. 14.
Disconnect the camshaft position
(CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-86 Engine - 2.OL Duratec-HE (M14) 303-01 B-86
DISASSEMBLY
15. Disconnect the exhaust gas recirculation 18. Disconnect the heated oxygen (H20S)
(EGR) valve electrical connector. sensor electrical connector. f
16. Disconnect the electronic ignition (El) 19. Disconnect the throttle body (TB) electrical
electrical connector. connector.
17. Disconnect the engine coolant temperature 20. Disconnect the intake manifold runner
(ECT) sensor electrical connector. control (IMRC) electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-87 Engine - 2.OL Duratec-HE (M14) 303-01 B-87
DISASSEMBLY
21. Detach the starter motor electrical
connector from the intake manifold. Discard the
gasket.
25. Remove the oil level indicator and oil level
22. Disconnect the manifold absolute pressure indicator
tube.
(MAP) sensor electrical connector.
26. Remove the intake manifold.
23. Remove the exhaust manifold lower
retaining bolts.
24. Remove the exhaust manifold.
2006.0 Fiesta 1212006 G451309en
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303-01 B-88 Engine - 2.OL Duratec-HE (M14) 303-01 B-88
DISASSEMBLY
27. Disconnect the positive crankcase
ventilation
(PCV) hose from the intake
manifold. 30.
Using the special tool, remove the spark
plugs.
31. Remove the valve cover.
28. Remove the evaporative emission
(EVAP)
valve support bracket.
32. Using the special tool, disconnect the
coolant hoses.
29. Using the special tool, disconnect the spark
plug electrical connectors.
2006.0 Fiesta 1212006 G451309en
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303-01 B-89 Engine - 2.OL Duratec-HE (M14) 303-01 B-89
DISASSEMBLY
33. Remove the power steering pump. 36. Remove the coolant pump pulley.
34. Remove the accessory drive belt tensioner. 37. Using the special tools, prevent the
crankshaft pulley from rotating and remove
the crankshaft pulley.
35. Remove the accessory drive belt idler
pulley.
2006.0 Fiesta 1212006 G451309en
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303-01 B-90 Engine - 2.OL Duratec-HE (M14) 303-01 B-90
DISASSEMBLY
38. Remove the engine front cover.
39. Detension the timing chain. Remove
the camshaft sprockets and the
timing chain.
f
41. Remove the timing chain guides.
I. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide. 42. Remove the timing chain tensioner.
3. Lock the timing chain tensioner with a
suitable piece of wire.
40. N0TE:Hold each camshaft by the hexagon
with an open-ended wrench to stop it from
rotating.
2006.0 Fiesta 1212006 G451309en
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