Page 857 of 1226

303-05-1 9 Accessory Drive 303-05-1 9
REMOVAL AND INSTALLATION
4. Install the belt around the installation tool.
Install the belt guide tool (supplied in the
parts kit) to the accessory drive belt (shown
I from above for clarity).
5. Make sure that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
8. Install the belt guide tool to the generator
6. N0TE:Only turn the engine in the normal mounting
bracket.
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the engine is rotated.
Turn the engine until the paint mark is at the
8 o'clock position.
9.
N0TE:Only turn the engine in the normal
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the engine is rotated.
Turn the engine until the paint mark is at the
7. N0TE:The curved end of the tool fits around 3 o'clock position
the belt and the cranked end of the tool fits
around the generator mounting bracket.
10. Remove the installation tool from the
crankshaft pulley.
2006.0 Fiesta 1212006 GI 46274en
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Page 858 of 1226

303-05-20 Accessory Drive 303-05-20
REMOVAL AND INSTALLATION
11. N0TE:Only turn the engine in the normal N0TE:Guide the power steering pump belt onto
direction of rotation. the pulleys as the engine is rotated. (.
Turn the engine through 360 degrees. Turn
the engine until the tool is at the 9
12.
Check that the accessory drive belt is o'clock
position.
correctly positioned in the grooves of the
pulleys.
Repeat the installation procedure if the
accessory drive belt is misaligned.
13. Remove the belt guide tool from the
accessory drive belt.
Discard the belt guide tool.
14. lnstall the installation tool to the crankshaft
pulley at the
12 o'clock position.
18. Remove the installation tool from the
crankshaft pulley.
19. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees.
20. Check that the power steering pump belt
is correctly positioned in the grooves of
the pulleys.
I I Repeat the installation procedure if the power
15. lnstall the power steering pump belt. steering pump belt is misaligned.
Discard the installation tool.
1. lnstall the power steering pump belt around
the power steering pump pulley.
21. Install the crankshaft pulley splash shield.
2. lnstall the power steering pump belt around
the installation tool.
16. Make sure that the power steering pump
belt is correctly positioned in the grooves
of the pulleys.
17. N0TE:Only turn the engine in the normal
direction of rotation.
22. Lower the vehicle.
- --
2006.0 Fiesta 1212006 GI 46274en
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Page 859 of 1226

303-05-21 Accessory Drive 303-05-21
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-I 6V (Sigma)/l .6L
Duratec-1 6V (Sigma), Vehicles Without: Air
Conditioning(21 567 0)
General Equipment 2. Using paint or typing correction fluid, mark
Knife the crankshaft pulley at the 6 o'clock
position.
Removal
A CAUTI0N:The accessory drive belt must
not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
1. Raise and support the vehicle. For additional
information, refer to Section
I 00-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. lnstall the installation tool (supplied in the
parts kit) to the crankshaft pulley at the
6
o'clock position.
3. Using a suitable knife, cut the accessory
drive belt and remove.
Installation 4. lnstall the accessory drive belt.
NOTE:
lnstall a new accessory drive belt. 1. lnstall the belt around the generator pulley.
2. lnstall the belt around the power steering
1. Wipe clean all of the pulleys to make sure pump pulley.
that the accessory drive belt does not slip 3. Install the belt around the water pump pulley.
during installation.
2006.0 Fiesta 1212006 Gl49874en
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Page 860 of 1226

303-05-22 Accessory Drive 303-05-22
REMOVAL AND INSTALLATION
4. Install the belt around the installation tool. Install the belt guide tool (supplied in the
parts kit) to the accessory drive belt (shown
from above for clarity).
5. Make sure that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
8. Install the belt guide tool to the generator
6. N0TE:Only turn the engine in the normal mounting
bracket.
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the
e'ngine is rotated.
Turn the engine until the paint mark is at the
8 o'clock position.
9. N0TE:Only turn the engine in the normal
direction of rotation.
N0TE:Guide the accessory drive belt onto the
pulleys as the engine is rotated.
Turn the engine until the paint mark is at the
7. N0TE:The curved end of the tool fits around 3 o'clock position
the belt and the cranked end of the tool fits
around the generator mounting bracket.
10. Remove the installation tool from the
crankshaft pulley.
2006.0 Fiesta 1212006 Gl49874en
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Page 861 of 1226
303-05-23 Accessory Drive 303-05-23
REMOVAL AND INSTALLATION
11. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees.
12. Check that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
Repeat the installation procedure if the
accessory drive belt is misaligned.
Discard the installation tool.
13.
Remove the belt guide tool from the
accessory drive belt.
Discard the belt guide tool.
14.
Install the crankshaft pulley splash shield
and attach the
powersteering line.
' 15. Lower the vehicle.
- -- - - -- - - --
2066.0 Fiesta ~znoos GI 49874en
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Page 862 of 1226

303-05-24 Accessory Drive 303-05-24
REMOVAL AND INSTALLATION
Power Steering Pump Belt - 1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(21 567 0)
General Equipment 2. Install the installation tool (supplied in the
Knife parts kit) to the crankshaft pulley at the 12
o'clock position.
Removal
A CAUTI0N:The power steering pump belt
must not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
1. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. Install the power steering pump belt.
I. Install the belt around the power steering
pump pulley.
2. Install the belt around the installation tool. (
Installation
4. Make sure that the power steering pump belt
N0TE:lnstall a new power steering pump belt. is correctly positioned in the grooves of the
1. Wipe clean both of the pulleys to make sure pulleys.
that the power steering pump belt does not
5. N0TE:Only turn the engine in the normal
slip during installation.
direction of rotation.
N0TE:Guide the power steering pump belt onto
the pulleys as the engine is rotated.
2006.0 Fiesta 1212006 GI 00708en
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Page 863 of 1226
303-05-25 Accessory Drive 303-05-25
REMOVAL AND INSTALLATION
Turn the engine until the installation tool is
at the
9 o'clock position.
i
6. Remove the installation tool from the
crankshaft pulley.
7. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees. 1
8. Check that the power steering pump belt is
correctly positioned in the grooves of the
pulleys.
i Repeat the installation procedure if the power
steering pump belt is misaligned.
Discard the installation tool.
9. Install the crankshaft pulley splash shield.
10. Lower the vehicle.
2006.0 Fiesta 1212006 GI 00708en
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Page 864 of 1226
303-05-26 Accessory Drive 303-05-26
REMOVAL AND INSTALLATION
Accessory Drive Belt - 2.OL Duratec-HE (M14)(21 567 0)
Removal 4. Remove the accessory drive belt.
I. Disconnect the battery ground cable. 1. Rotate the accessory drive belt tensioner
For additional information, refer to: Battery counterclockwise.
Disconnect
(41 4-01 Battery, Mounting and 2. Remove the accessory drive belt.
Cables,
~eneral procedures).
-
2. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
3. Remove the crankshaft pulley splash shield.
2006.0 Fiesta 1212006 G421384en
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