2007 FORD FIESTA Workshop Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-1 41
INSTALLATION
42. Connect the transmission range (TR) 45. Connect the turbine shaft speed (TSS)
I sensor elecrtrical connector. sensor electrical connector.
43. Connect the transaxle wiring harness
46. Attach the ground cable to the transaxle.
electrical connector.
47. Install the engine wiring harness support
44. Connect the transaxle breather hose. brackets.
2006.0 Fiesta 1212006 G380459en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01A-I42 Duratec-1 6V (Sigma)/l .6L Duratec-I 6V (Sigma)
INSTALLATION
48. Attach the engine ground cable to the
transaxle. 52.
Connect the generator electrical
connectors.
49. Connect the electronic ignition (El) coil
53. Connect the knock sensor
(KS) electrical
electrical connector. connector.
50. Connect the engine coolant temperature
54. Connect the EVAP electrical connector.
(ECT) electrical connector.
51. Install the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2006.0 Fiesta 1212006 G380459en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 43 Duratec-1 6V (Sigma)/l.GL Duratec-1 6V (Sigma) 303-01 A-I
43
INSTALLATION
55. Connect the engine wiring harness 58. Connect the catalyst monitor sensor
electrical connector. electrical connector.
i
56. Attach the power steering line to the power 59. Connect the heated oxygen (H02S) sensor
steering pump mounting bracket. electrical
connector.
57. Attach the power steering line support 60. Using the special tool, connect the coolant
bracket to the cylinder head. hose
to the coolant distribution housing.
2006.0 Fiesta 1212006 G380459en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 44 Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-1 44
INSTALLATION
61. Using the special tool, connect the coolant
hose to the coolant distribution housing. 64. Attach the coolant expansion tank to the
bracket.
/
62. Attach the brake booster vacuum line to 65. Using the special tool, connect the degas
the intake manifold.
hose to the cylinder head.
63. Connect the low pressure evaporate 66. Attach the power steering fluid reservoir to
emission (EVAP) hose to the EVAP valve.
the bracket.
2006.0 Fiesta 12/2006 G380459en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 45 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 45
INSTALLATION
67. Connect the fuel supply line quick release
70. Tighten the strut and spring assembly top
coupling. mount nuts on both sides.
(: , For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
68. Connect the fuel return line quick release
coupling.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
69. Attach the fuel line and the degas line to
the intake manifold.
Install the cable tie.
71. Connect the powertrain control module
(PCM) electrical connector.
For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)llm4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
72, Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and Filtering, Removal and Installation).
73. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
Removal and lnstallation).
74. Fill the engine cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
-
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)ll.3L DuratecdV (Rocam)
(303-03A, General Procedures).
75. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
--
2006.0 Fiesta 1212006 G380459en
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303-01 B-I Engine -- 2.OL Duratec-HE (M14) 303-01 B-1
SECTION 303-01 B Engine . 2.OL Duratec-HE (M14)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
........................................................................\
.............................................. Specifications
Engine Data
........................................................................\
............................................
Engine Oil ........................................................................\
...............................................
........................................................................\
............................................... Oil system
Engine Oil Capacity
........................................................................\
................................
Valve Dimensions ........................................................................\
...................................
Camshaft Dimensions ........................................................................\
.............................
Crankshaft Dimensions ........................................................................\
...........................
Piston Dimensions ........................................................................\
..................................
Cylinder Head ........................................................................\
.........................................
Cylinder Block ........................................................................\
.........................................
PAGE
DESCRIPTION AND OPERATION
Engine ........................................................................\
......................................................... 303-01 8-8
DIAGNOSIS AND TESTING
Engine ........................................................................\
.........................................................
GENERAL PROCEDURES
........................................................................\
....................... Valve Clearance Adjustment
IN-VEHICLE REPAIR
Intake Manifold ........................................................................\
................. (21 183 0)
Crankshaft Front Seal ........................................................................\
............. (21 467 0)
Crankshaft Pulley ........................................................................\
................... (21 5720)
Valve Seals ........................................................................\
....................... (21 238 0)
Valves ........................................................................\
................................. (21 2154)
Camshafts ........................................................................\
.......................... (21 284 0)
Oil Pan ........................................................................\
................................. (21 154 0)
Oil Pump ........................................................................\
.............................. (21 714 0)
Crankshaft Rear Seal ........................................................................\
.......... (21 468 4)
Engine Front Cover ........................................................................\
............. (21 148 0)
Exhaust Manifold ........................................................................\
........................................
Timing Chain ........................................................................\
........................ (21 314 0)
Cylinder Head ........................................................................\
....................... (21 163 0)
REMOVAL
Engine ........................................................................\
.........................................................
DISASSEMBLY
Engine ........................................................................\
................................ (21 134 8)
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303-01 B-2 Engine - 2.OL Duratec-HE (M14) 303-01 B-2
ASSEMBLY
(' Engine ........................................................................\
................................ (21 1348) 303-018-,.
INSTALLATION
Engine ........................................................................\
......................................................... 303-01 B-I 1 I
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