2007 FORD FIESTA Workshop Manual

308-03-1 5 Manual TransmissionlTransaxle 308-03-1 5
DESCRIPTION AND OPERATION
Power transmission in the individual gears
2006.0 Fiesta 1212006 G281365en
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308-03-1 6 Manual Transmission/Transaxle 308-03-1 6
DESCRIPTION AND OPERATION
r
2006.0 Fiesta 1212006 G281365en
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308-03-1 7 Manual Transmission/Transaxle 308-03-1 7
DIAGNOSIS AND TESTING
Manual Transaxle
REFER to: Manual Transaxle and Clutch (308-00
Manual
Transmission/Transaxle and Clutch -
General Information, Diagnosis and Testing).
2006.0 Fiesta 12,2006 GI 8097en
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308-03-1 8 Manual Transmission/Transaxle 308-03-1 8
GENERAL PROCEDURES
Bearing Check
1. N0TE:Establish the cause of the damage Check the bearing is correctly lubricated. (.
and resolve it.
Check whether the bearing cage is damaged
at the top, side or at the openings is
damaged because of the unprofessional use
of a special tool or of the wrong tool.
lnstall a new bearing if necessary.
2. Check whether the ends of the taper rollers
are discoloured as a result of inadequate
lubrication or overheating, possibly through
excessive pre-load.
lnstall a new bearing and new seals if
necessary.
Check the bearing is correctly lubricated.
3. Check whether the ends of the taper rollers
are worn away due to incorrect installation,
excessive pre-load or faulty bearing seating.
lnstall a new bearing and new seals if
necessary.
4. Check whether the bearing surfaces are grey
or
greylblack with deposits between the
rollers.
lnstall a new bearing and new seals if
necessary.
Check the bearing is correctly lubricated.
5. Check whether the bearing ring surfaces are
grooved caused by static impact.
lnstall a new bearing if its surface is rough,
or if it is noisy.
2006.0 Fiesta 1212006 G21559en
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308-03-1 9 Manual Transmission/Transaxle 308-03-1 9
GENERAL PROCEDURES
6. N0TE:Overheating can cause loss of surface
hardness.
I Check for a dark blue colour caused by
overheating (yellow or brown is normal) due
to excessive pre-load or inadequate
lubrication.
Install a new bearing, new seals and check
other components as necessary.
7. Check the surfaces for abrasion due to metal
fatigue.
Install a new bearing and clean all other
( ') affected components as necessary.
2006.0 Fiesta 1212006 G21559en
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308-03-20 Manual Transmission/Transaxle 308-03-20
IN-VEHICLE REPAIR
Halfshaft Seal LH(14 303 0)
Special Tool(s) Installation
Removal
1. Remove the left-hand halfshaft.
1. Using the special tool, install the halfshaft
seal.
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15058
Materials
3. With the vehicle on a level surface, fill the
transaxle with transmission fluid until the (
fluid level is just below the bottom of the
filler hole.
Installer, Drive Pinion Seal
205-1 1 5 (I 5-058)
Remover, Halfshaft Seal
308-208 (1 6-074)
2. Install the left-hand halfshaft.
For additional information, refer to: Front
Halfshaft LH (205-04 Front Drive Halfshafts,
Removal and Installation).
2. Using the special tool, remove the halfshaft
seal. Name
Specification For additional information, refer to: Front
Discard the seal.
2006.0 Fiesta 1212006 GI 52565en
Halfshaft LH (205-04 Front Drive Halfshafts,
Removal and Installation). Manual transmission
fluid WSD-M2C200-C
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308-03-21 Manual Transmission/Transaxle 308-03-21
IN-VEHICLE REPAIR
Halfshaft Seal RH(14 304 0)
Special Tool(s) Installation
, Removal
1. Remove the right-hand halfshaft.
Materials
For additional information, refer to: Front
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation).
1. Using the special tool, install the halfshaft
seal.
1601 8
2. Install the right-hand halfshaft.
2. Using the special tool, remove the halfshaft
seal.
Remover, Drive Pinion Seal
205-078
(I 5-048)
Installer,
Halfshafl Seal
308-039
(1 6-01 8)
Discard the seal.
Name Specification For additional information, refer to: Front
3. With the vehicle on a level surface, fill the
transaxle with transmission fluid until the
fluid level is just below the bottom of the
filler hole.
2006.0 Fiesta 1212006 GI 52566en
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation). Manual transmission
fluid WSD-M2C200-C
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308-03-22 Manual Transmission/Transaxle 308-03-22
IN-VEHICLE REPAIR
Vehicle Speed Sensor (VSS)(33 654 0)
Removal 2. Insert the retaining pin.
I. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 )
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the vehicle speed sensor (VSS)
electrical connector.
3. Remove the VSS.
I. Remove the retaining pin.
2. Remove the VSS.
2. Install VSS connector.
3. Lower the vehicle.
Installation
1. Install VSS.
1. Insert the VSS.
2006.0 Fiesta iuzoos GI 81 04en
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