2007 FORD FIESTA Workshop Manual

Manual Transmission/Transaxle External
308-06-5 Controls
308-06-5
External Controls
Inspection and Verification 4. If an obvious cause for an observed or reported
concern is found, correct the cause (if possible)
1. Verify the customer concern. before proceeding to the next
step.
2. Visually inspect for obvious signs of mechanical 5.
If the concern is not visually evident, verify the
damage. symptom
and refer to the Symptom Chart.
3. Make sure that the gearshift cables are correctly
routed and not under any tension from other
components.
Symptom Chart
Symptom
External controls do not
operate freely. Possible Sources
Action
Gearshift cables incorrectly
adjusted.
Gearshift lever damaged.
Selector mechanism damaged.
Gearshift cables damaged. ADJUST
the gearshift cables.
REFER to: Gearshift Cable
Adjustment
- Vehicles With:
5-Speed Manual Transaxle
(iB5) (308-00 Manual Trans-
mission/Transaxle and Clutch
- General Information,
General Procedures).
GO to Pinpoint Test A.
Pinpoint Tests
PINPOINT TEST A : STIFF GEARSHIFT
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS
Al: CHECK THE GEARSHIFT LEVER
Detach the gearshift cables from the gearshift
lever.
Is the gearshift lever difficult to operate?
+ Yes
Install a new gearshift lever.
REFER to: Gearshift Lever (308-06 Manual
TransmissionlTransaxle External Controls,
Removal and Installation).
-, No
GO to
A2.
A2: CHECK THE GEARSHIFT CABLES
Attach the gearshift cables to the gearshift lever.
2006.0 Fiesta IZIZOO~ G37664en
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Manual Transmission/Transaxle External
Controls
DIAGNOSIS AND TESTING
TEST CONDITIONS DETAILSIRESULTSIACTIONS
~etach the gearshift cables from the transaxle.
Is the gearshift lever difficult to operate?
+ Yes
Install new gearshift cables.
REFER to: Gearshift Cables (308-06 Manual
Transmission/Transaxle External Controls,
Removal and Installation).
+ No
Install a new selector mechanism.
REFER to: Transaxle (308-03 Manual
Trans-
mission/Transaxle, Disassembly).
2006.0 Fiesta 1212006 G37664en
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Manual Transmission/Transaxle External
Controls
REMOVAL AND INSTALLATION
Gearshift Lever(l6 524 0)
Removal
I. Remove the gearshift lever trim panel.
Disconnect the cigar lighter electrical
connector.
2. Detach the gearshift cables from the
gearshift lever.
4. Remove the gearshift lever front retaining
bolts.
5. Remove the gearshift lever.
Remove the bolts.
Installation
1. To install, reverse the removal procedure. 3. Detach the gearshift cables from the
retaining bracket. 2. Adjust the gearshift cables. For additional
information, refer to Section
308-00 [Manual Turn the abutment sleeves clockwise. Transmission/Transaxle and Clutch - General
Information].
2006.0 Fiesta 1212006 GI 86744en
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Manual Transmission/Transaxle External
308-06-8 Controls 308-06-8
REMOVAL AND INSTALLATION
Gearshift Cables(l6 575 0)
Removal 6. Remove the gearshift cables cover.
I. Remove the gearshift lever.
For additional information, refer to Gearshift
Lever in this section.
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
4. Remove the exhaust front hanger insulator.
5. Detach the exhaust heat shield from the floor
panel.
Slide the heat shield backwards.
7. Detach the gearshift cables from the
transaxle.
I. Detach the gearshift cable and the selector
cable from the selector levers.
2. Turn the abutment sleeves clockwise and
detach the cables from the bracket.
8. Detach the gearshift cables from the
retaining clip.
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
Controls
REMOVAL AND INSTALLATION
9. Detach the selector cable from the retaining 13.
Detach the gearshift cables bushing from
/. clip. the floor
panel and pull the cables through
to the vehicle interior.
10. Lower the vehicle.
11. Remove the air distribution channel.
12. Cut the floor covering and the sound
deadening material to gain access to the
gearshift cable bushing. Installation
1. N0TE:Do not bend or kink the gearshift
cables.
Feed the gearshift cables through the floor
panel and attach the gearshift cables
bushing.
2. Install the air distribution channel.
-- - -
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
308-06-1 0 Controls 308-06-1 0
REMOVAL AND INSTALLATION
3. Raise and support the vehicle. For additional 7. Install the exhaust front hanger insulator.
information, refer to Section
100-02 [Jacking
and Lifting].
4. Attach the gearshift cables to the bracket
and turn the abutment sleeves
counterclockwise.
6. Attach the exhaust heat shield to the floor
panel.
Slide the heat shield forwards. 8.
Attach
the gearshift cables to the retaining
clip.
9. Attach the selector cable to the retaining clip.
10. Install the gearshift lever.
For additional information, refer to
Gearshift Lever in this section.
11. Install the air cleaner. For additional
information, refer to Section
303-12 [Intake (
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
308-06-1 1 Controls 308-06-1 1
REMOVAL AND INSTALLATION
12. Adjust the gearshift cables. For additional
information, refer to Section
308-00
i ' [Manual Transmission/Transaxle and Clutch
- General Information].
-- -
2006.0 Fiesta 1212006 GI 86745en
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