2007 FORD FIESTA Workshop Manual

303-01 B-107 Engine - 2.OL Duratec-HE (M14) 303-01 B-107
ASSEMBLY
Install the exhaust manifold.
i
72. Attach the starter motor electrical
connector to the intake manifold.
70, Install the exhaust manifold lower retaining
bolts.
73. Connect the intake manifold runner control
(IMRC) electrical connector.
71. Connect the manifold absolute pressure
(MAP) sensor electrical connector. 74.
Connect the throttle body
(TB) electrical
connector.
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303-01 B-I08 Engine - 2.OL Duratec-HE (M14) 303-01 B-108
ASSEMBLY
75. Connect the heated oxygen (HZOS) sensor 78. Connect the exhaust gas recirculation
electrical connector. (EGR)
valve electrical connector.
('
76. Connect the engine coolant temperature 79. Connect the camshaft position (CMP)
(ECT) sensor electrical connector. sensor electrical connector.
77. Connect the electronic ignition (El) 80.
Connect the fuel injector electrical
electrical connector. connectors.
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303-01 B-I 09 Engine - 2.OL Duratec-HE (M14) 303-01 B-109
81. Connect the oil pressure switch electrical
85. Using the special tool and an engine hoist,
connector. support the engine.
i
ASSEMBLY
82. Connect the knock sensor (KS) electrical
86. Remove the special tools.
connector.
87. Install the generator.
83. Attach the engine wiring harness bracket
to the intake manifold.
84. Fill the engine with engine oil.
For additional information, refer to:
I I Specifications (303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
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303-01 B-I 10 Engine - 2.OL Duratec-HE (M14) 303101 B-110
ASSEMBLY
88. Connect the crankshaft position (CKP) 91. Connect
the generator electrical connector.
sensor electrical connector.
89. Install the exhaust manifold lower heat
shield.
90. Install the exhaust manifold upper heat
shield.
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303-01 B-I11 Engine - 2.OL Duratec-HE (M14) 303-01 B-111
INSTALLATION
Engine
i Special Tool(s)
I
I Remover/lnstaller, Hose
General Equipment
I Workshop table 1
I Securing straps I
I Engine hoist I --
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. N0TE:Using suitable retaining straps, secure
the engine on the workshop table.
Support the engine with wooden blocks.
2. Install the transaxle.
3. Install the transaxle upper retaining bolts.
4. Install the transaxle left-hand retaining bolts.
5. Install the transaxle right-hand retaining
bolts.
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303-01 B-112 Engine - 2.OL Duratec-HE (M14) 303-01 B-112
INSTALLATION
6. Install the transaxle lower retaining bolts. 9. Position the workshop table under the
vehicle and carefully lower the vehicle until
,
the engine and transaxle assembly is in the(
correct position to install the engine mounts.
'.
7. lnstall the starter motor.
8. lnstall the wiring harness retaining bracket.
Attach the wiring harness to the retaining
bracket.
10. N0TE:Do not tighten the engine rear mount
retaining nuts at this stage.
lnstall the engine rear mount retaining nuts.
11. N0TE:lnstall new engine front mount
retaining nuts.
N0TE:Do not tighten the engine front mount
retaining nuts and bolts at this stage.
lnstall the engine front mount retaining nuts
and bolts.
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303-01 B-I 13 Engine - 2.OL Duratec-HE (M14) 303-01 B-113
INSTALLATION
12. Remove the securing straps. 17.
Attach the gearshift cables to the bracket
13. Raise and support the vehicle. For and
turn the abutment sleeves
( additional information, refer to: (I 00-02 counterclockwise.
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
14. Install the engine support insulator.
15. Attach the air conditioning (NC)
compressor to the cylinder block. 18.
Attach the gearshift cables to the selector
levers.
19. CAUTIONS:
A~he inner CV joint must not be bent
more than 23 degrees. The outer CV joint
must not be bent more than 45 degrees.
16. Connect the
NC high pressure switch n~ake sure that the halfshaft seal is not
electrical connector. damaged.
n~ake sure the snap ring is correctly
seated.
N0TE:lnstall a new snap ring.
Using the special tool, attach the left-hand
halfshaft to the transaxle.
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303-01 B-I 14 Engine - 2.OL Duratec-HE (M14) 303-01 B-114
INSTALLATION
20. CAUTIONS: 22m ACAUTION:M~~~ sure that the lower arm
ball joint heat shield is installed to prevent
A~he inner CV joint must not be bent damage
to the ball joint.
Remove the special tool before fully installing Tighten the center bearing cap retaining nuts.
more than 23 degrees. The outer CV joint
Install the lower arm ball joint heat shield.
must not be bent more than
45 degrees. I
the halfshaft.
A~ake sure the halfshaft seal is not
damaged.
I -
Using the special tool, attach the right-hand
halfshaft and intermediate shaft assembly
to the transaxle.
Remove the special tool before fully installing
the halfshaft.
21.
N0TE:lnstall a new intermediate shaft
center bearing cap and retaining nuts.
N0TE:Make sure that the intermediate shaft center
bearing is correctly positioned in the intermediate
shaft center bearing retaining bracket.
Install the intermediate shaft center bearing
cap.
Position the center bearing cap.
Position the intermediate shaft center bearing
heat shield (if equipped).
23m ACAUTION:T~~ lower arm pinch bolt must
be installed from the rear of the wheel
knuckle.
Attach the lower arm ball joint to the wheel
knuckle.
-- -
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