2007 FORD FIESTA catalytic converter

205-04-3 Front Drive Halfshafts 205-04-3
DESCRIPTION AND OPERATION
Front Drive Halfshafts
Drives hafts
Conventional driveshafts are used on the front axle.
For servicing purposes it is important to note that
the inner tripod joints are pressed onto the shaft.
This has made it possible to reduce noise levels
when the vehicle is pulling away from standing.
The outer joint has not been approved for service
repairs, so in the event of a fault it is necessary to
replace the complete shaft and outer joint
assembly. The inner joints are dismantled with the
aid of a puller. The driveshaft needs to be removed
first.
In order to install a new boot on the outer joint, it
is first necessary to remove the driveshaft and then
disassemble the inner joint. A special service kit is
available in service for this purpose, consisting of
the inner and outer boot and the necessary small
parts.
The same amount of grease is used to pack the
inner and outer joints.
- The PAC nut used for securing the driveshaft to ' the wheel hub must not be reused.
Item Description
I 1 I Securing clip for bearings I
Heat shield (only for vehicles with a petrol
1 * 1 engine)
It should also be noted that vehicles with a petrol
engine have an additional heat shield on the bearing of the intermediate shaft of the right-hand
driveshaft. This is required to prevent the grease
in the bearing from overheating as a result of the
closeness to the catalytic converter.
2006.0 Fiesta 1212006 G202088en
procarmanuals.com

211 -02-24 Power Steering 211 -02-24
REMOVAL AND INSTALLATION
2. Disconnect the power steering pressure
(PSP) switch electrical connector. Support
the exhaust flexible pipe with a
support wrap or splint.
3. Detach the steering gear heat shield from 6. ACAUTION:Twisting the exhaust flexible the steering gear.
pipe more than two degrees may cause
4. N0TE:Note the position of the power steering
pump to steering gear pressure line to aid
installation.
Detach the power steering pump to steering
gear pressure line from the steering gear.
5m &AUTION:O~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure. damage
resulting in failure.
N0TE:Use a pry-bar to prevent the exhaust flexible
pipe from twisting when removing the exhaust
flexible pipe to catalytic converter retaining nuts.
Remove the exhaust flexible pipe to catalytic
converter retaining nuts.
Discard the exhaust flexible pipe to catalytic
converter gasket and retaining nuts.
7m &AUTION:T~~~ care when removing the
exhaust hanger insulator to prevent damage.
2006.0 Fiesta 1212006 G458165en
procarmanuals.com

21 1 -02-28 Power Steering 21 1-02-28
REMOVAL AND INSTALLATION
Check the exhaust hanger insulator for
damage. Install a new exhaust hanger
insulator if required. Remove
the exhaust flexible pipe support
wrap or splint.
f
14. Attach the power steering pump to steering
*= A~~u~10~:~wistin~ the exhaust flexible gear
pressure line to the steering gear.
pipe more than two degrees may cause
damage resulting in failure.
N0TE:Use a pry-bar to prevent the exhaust flexible
pipe from twisting when installing the exhaust
flexible pipe to catalytic converter retaining nuts.
N0TE:lnstall a new exhaust flexible pipe to
catalytic converter gasket and retaining nuts.
Install the exhaust flexible pipe to catalytic
converter retaining nuts.
13' &AUTION:O~~~ bending of the exhaust
flexible pipe may cause damage resulting
in failure.
15. Detach the steering gear heat shield from
the steering gear.
2006.0 Fiesta 1212006 G458165en
procarmanuals.com

21 1 -02-33 Power Steering 21 1-02-33
REMOVAL AND INSTALLATION
Ifem 5 Cable ties Remove
the exhaust hanger insulator.
I I CAUTION:^^^^ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Support the exhaust flexible pipe with a
support wrap or splint.
*' n~A~T10~:Twistin~ the exhaust flexible
pipe more than two degrees may cause
damage resulting in failure.
, N0TE:Use a pry-bar to prevent the exhaust flexible
( , pipe from twisting when removing the catalytic
converter to muffler and tailpipe assembly retaining
nuts.
Remove the exhaust flexible pipe to catalytic
converter retaining nuts.
4. N0TE:Use a 5 mm Allen key to prevent the
stabilizer bar link ball joint from rotating.
Detach the stabilizer bar link from the
stabilizer bar on both sides.
Discard the exhaust flexible pipe to catalytic
converter gasket and retaining nuts.
5. Remove the engine support insulator.
3m ~CAUTION:T~~~ care when removing the 6. Using a transmission jack and a wooden
exhaust hanger insulator to prevent damage.
block, support the front axle crossmember.
2006.0 Fiesta 1212006 G458167en
procarmanuals.com

21 1 -02-36 Power Steering 21 1 -02-36
REMOVAL AND INSTALLATION
4. Remove the front axle crossmember rear Attach the stabilizer bar link to the stabilizer
inner retaining bolt and the special tool on
bar on both sides.
both sides.
9m &~uTl~~:Twistin~ the exhaust flexible 5. Install the front axle crossmember rear inner pipe more than two degrees may cause retaining bolts on both sides.
damage resulting in failure.
N0TE:Use a pry-bar to prevent the exhaust flexible
pipe from twisting when installing the exhaust
flexible pipe to catalytic converter retaining nuts.
N0TE:lnstall a new exhaust flexible pipe to
catalytic converter gasket and retaining nuts.
Install the exhaust flexible pipe to catalytic
converter retaining nuts.
6. Lower and remove the transmission jack and
wooden block.
7. Install the engine support insulator.
8. N0TE:Use a 5 mm Allen key to prevent the
stabilizer bar link ball joint from rotating.
lo' ~CAUTION:T~~~ care when installing the
exhaust hanger insulator to prevent
damage.
N0TE:Check the exhaust hanger insulator for
damage. lnstall a new exhaust hanger insulator if
required.
2006.0 Fiesta 12/2006 G458167en
procarmanuals.com

2 1 1 -02-39 Power Steering 21 1-02-39
REMOVAL AND INSTALLATION
Support the exhaust flexible pipe with a Vehicles with diesel engine
support wrap or splint.
i 8. Detach the exhaust flexible pipe from the
muffler and tailpipe assembly.
&AUTION:T~~~ care when removing the
exhaust hanger insulator to prevent damage.
Discard the exhaust flexible pipe to muffler
and tail pipe assembly retaining nuts.
Remove the exhaust hanger insulator. Vehicles with 2.OL engine
9. Detach the exhaust flexible pipe from the
catalytic converter.
Discard the exhaust flexible pipe to catalytic
converter gasket and retaining nuts.
Vehicles with 1.25L, 1.4L or 1.6L engine
7. Detach the exhaust flexible pipe from the
catalytic converter.
Discard the exhaust flexible pipe to catalytic
converter gasket and retaining nuts.
All vehicles
On &AUTION:L~~~~ the tie-rod end retaining
nuts in place to protect the ball joint studs.
N0TE:Use a 5 mm Allen key to prevent the ball
joint stud from rotating.
2006.0 Fiesta 1212006 GI 05648en
procarmanuals.com

21 1 -02-43 Power Steering 21 1-02-43
REMOVAL AND INSTALLATION
8. Remove the transmission jack and wooden 12. Install the engine support insulator.
block.
I 9. N0TE:lnstall new O-ring seals.
Connect the power steering lines to the
steering gear valve body.
1. Rotate the clamp plate.
2. Install the retaining bolt.
Vehicles with 2.OL engine
13. N0TE:Coat the exhaust flexible pipe studs
with grease.
N0TE:lnstall a new exhaust flexible pipe to
catalytic converter gasket and retaining nuts.
Attach the exhaust flexible pipe to the 10. Attach the power steering lines to the
catalytic converter.
steering gear (left-hand drive shown).
Vehicles with diesel engine 11. Attach the power steering line to the
steering gear (left-hand drive shown). 14. N0TE:Coat the exhaust flexible pipe studs
with grease.
N0TE:lnstall new exhaust flexible pipe to muffler
and tailpipe assembly retaining nuts.
2006.0 Fiesta 1212006 GI 05648en
procarmanuals.com

211 -02-44 Power Steering 211 -02-44
REMOVAL AND INSTALLATION
Attach the exhaust flexible pipe to the muffler Check the exhaust hanger insulator for
and tailpipe assembly. damage. Install a new exhaust hanger
insulator
if required..
Vehicles with 1.25L, 1.4L or 1.6L engine
15. N0TE:Coat the exhaust flexible pipe studs 17' &AUTION:O~~~ bending of the exhaust
with grease.
flexible pipe may cause damage resulting
N0TE:lnstall a new exhaust flexible pipe to in failure.
catalytic converter gasket and retaining nuts. Remove the exhaust flexible pipe support
Attach the exhaust flexible pipe to the wrap
or splint.
catalytic converter.
*- AwARNING:~~~~~~~ new tie-rod end
All vehicles retaining nuts. Failure to follow this
instruction may result in personal injury.
16' AcAu~~oN:Take care when installing the NOTE:"se a 5 mm Allen key to prevent the tie-rod exhaust hanger insulator to prevent
damage. end ball joint stud from rotating.
2006.0 Fiesta iu2006 GI 05648en
procarmanuals.com