2007 FORD FIESTA catalytic converter

Automatic Tra
Vehicles Wit
307-01 -72 Transm nsmission/Transaxle -
h: 4-Speed Automatic
ission
(AW81-40) 307-01 -72
REMOVAL AND INSTALLATION
Install the intermediate shaft center bearing
cap. Attach
the lower arm to the wheel knuckle
on both sides.
f
20. CAUTIONS: 22m AwARNING:~~~~~~~ a new tie-rod end
A~he inner joint must not be bent more
retaining nut. Failure to follow this
than
18 degrees. The outer joint must not
instruction may result in personal injury.
be bent more than 45 degrees.
N0TE:Use a 5 mm Allen key to prevent the ball
ADO not damage the halfshaft seal. joint stud from rotating.
A~ake sure the snap ring is correctly Attach the right-hand tie-rod end
to the wheel
seated. knuckle.
N0TE:lnstall a
new snap ring.
Attach the left-hand halfshaft to the
transaxle.
Remove the protective sleeve before fully
installing the halfshaft.
ACAUTION:M~~~ sure that the heat shield
is installed to prevent damage to the ball
joint.
N0TE:The lower arm pinch bolt must be installed
from the rear of the wheel knuckle.
23. N0TE:lnstall new exhaust flange nuts and
a new exhaust flange gasket.
Attach the exhaust flexible pipe to the
catalytic converter.
2006.0 Fiesta 1212006 G371506en
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308-03-27 Manual TransmissionlTransaxle 308-03-27
REMOVAL
23. Detach the coolant expansion tank from Discard the gasket.
, . the bracket and position it to one side.
24m ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
25. Disconnect the vehicle speed sensor (VSS)
electrical connector (if equipped).
26. Detach the exhaust flexible pipe from the
catalytic converter.
27. Remove the battery tray support bracket.
28. Remove the engine and transaxle rear
mount.
Discard the nuts.
2006.0 Fiesta 1212006 GI1 3290en
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308-03-32 Manual Transmission/'rransaxle 308-03-32
REMOVAL
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket. 17' ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
/
in failure. \.
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint.
13. Remove the accessory drive belt cover.
14. Remove the engine support insulator.
15. Remove the left-hand halfshaft.
For additional information, refer to: Front
Halfshaft LH
(205-04 Front Drive
Halfshafts, Removal and Installation).
16. Remove the right-hand halfshaft.
For additional information, refer to: Front
Halfshaft RH
(205-04 Front Drive
Halfshafts, Removal and Installation).
18. Lower the vehicle.
Igm ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
20.
Detach the exhaust flexible pipe from the
catalytic converter.
2006.0 Fiesta 1212006 G453416en
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308-03-63 Manual Transmission/Transaxle 308-03-63
INSTALLATION
4. Install the transaxle left-hand retaining bolt. Install the
engine rear mount.
5. Remove the retaining strap. 11. Remove the special tools.
6. Remove the transmission jack.
7. Install the engine and transaxle rear mount
retaining bracket.
12. N0TE:lnstall new exhaust flange nuts and
a new exhaust flange gasket.
Attach the exhaust flexible pipe to the
8. Lower the vehicle. catalytic
converter.
9. Using the special tools, raise the engine and
transaxle assembly.
10. N0TE:Do not tighten the engine rear mount
retaining nuts at this stage.
NOTE:
Install new engine rear mount retaining nuts.
2006.0 Fiesta 1212006 GI1 3293en
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308-03-71 Manual Transmission/Transaxle 308-03-71
INSTALLATION
Attach the exhaust flexible pipe to the 15.
Remove the support wrap or suitable splint
catalytic converter. from
the exhaust flexible pipe.
i
3m ACAUTION:~~ brake fluid is spilt on the 16. lnstall the right-hand halfshaft.
paintwork, the affected area must be For additional information,
refer to: Front
immediately washed down with cold water. Halfshaft
RH (205-04 Front Drive
N0TE:Make sure the spring clip is correctly seated. Halfshafts, Removal and Installation).
Connect the clutch slave cylinder supply
17. lnstall the left-hand halfshaft.
line. For additional information,
refer to: Front
lnstall the spring clip. Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
18. lnstall the engine support insulator.
14. Raise and support the vehicle. For
additional information, refer to: (I
00-02
Jacking and Lifting)
19. Install the accessory drive belt cover.
Jacking (Description and Operation),
Lifting (Description and Operation).
2006.0 Fiesta 1212006 G453417en
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309-00-1 Exhaust System 309-00-1
SECTION 309-00 Exhaust System
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
.............................................. 309-00-2
DESCRIPTION AND
OPERATION
Exhaust System ........................................................................\
.......................................... 309-00-4
Exhaust system
- 1.31, 1.41 and 1.61 petrol engines and 1.41 diesel engines ...................... 309-00-4
REMOVAL AND INSTALLATION
Catalytic Converter - 2.OL Duratec-HE (M14) ................................................................... 309-00-6
Exhaust Flexible Pipe
- 2.OL Duratec-HE (M14) ............................................................... 309-00-8
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309-00-2 Exhaust System 309-00-2
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives I Specificat I
Specificat
I ion I
I ion I/- ,
Anti-seize grease I SA-MI C91 I 'c-
Lubricant
Torque Specifications
I Description I Nm I Ibf I Ib-in I
Catalytic converter to exhaust flexible pipe retaining
nuts
- All except vehicles with diesel engine
Catalytic converter to turbocharger retaining nuts
-
Vehicles with I .4L diesel engine
Catalytic converter to turbocharger retaining clamp
- Vehicles with 1.6L diesel engine
Catalytic converter to muffler and tailpipe assembly
clamp retaining nut
- Vehicles with 2.OL engine
Exhaust flexible pipe to catalytic converter clamp
retaining nut
- Vehicles with diesel engine
Exhaust flexible pipe to exhaust manifold retaining
1 nuts
Turbocharger heat shield upper retaining screws
-
Vehicles with I .4L diesel engine
Turbocharger heat shield lower retaining bolts
-
Vehicles with I .4L diesel engine
Catalytic converter heat shield retaining screws
-
Vehicles with I .6L diesel engine
Exhaust flexible pipe to muffler and tailpipe
assembly retaining nuts
- Vehicles with diesel
engine
Catalytic converter support bracket to engine block
retaining nuts
- Vehicles with 1.4L or 1.6L engine
Catalytic converter support bracket to engine block
retaining nuts
- Vehicles with 1.3L or 1.4L diesel
engine
Catalytic converter support bracket to engine block retaining bolts
- Vehicles with I .6L diesel engine
I Catalytic converter to support bracket retaining nuts I 25 I 18 I - 1
Catalytic converter to catalytic converter support
bracket retaining bolts
- Vehicles with 1.6L diesel
engine
Catalytic converter to muffler and tailpipe assembly
retaining nuts
- Vehicles with 1.6L diesel engine
I Heated oxygen sensor (H02S) I 47 I 35 I - I
I Catalytic monitor sensor I 47 I 35 I - I
2006.0 Fiesta 1212006 G149908en
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309-00-6 Exhaust System 309-00-6
REMOVAL AND INSTALLATION
Catalytic Converter - 2.OL Duratec-HE (M14)
/'
Materials Support
the exhaust flexible pipe with a (,
support wrap or splint.
Name Specification
1 Grease I SA-M 1 C9107-A I --
N0TE:lf installing a new catalytic converter to the
original exhaust system, a new muffler and tailpipe
assembly must also be installed.
1. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
*' CAUTION:^^^^ bending of the exhaust
flexible pipe may cause damage resulting in 3. Remove the components in the order failure.
indicated in the following illustration(s) and
table(s).
Item Description Item Description
2006.0 Fiesta 1212006 G453448en
2
3
See Removal Detail
See Installation Detail
1
Catalytic converter monitor sensor
electrical connector
Catalytic converter monitor sensor
Exhaust hanger insulator
4 Catalytic converter to exhaust flexible pipe
retaining nuts
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