Page 1183 of 1226

309-00-7 Exhaust System 309-00-7
REMOVAL AND INSTALLATION
1 6 1 Catalytic converter. Description
Item Description
Removal Details
assembly
retaining clamp
Item 3 Exhaust hanger insulator ltem 6 catalvtic converter.
See
Removal Detail
See Installation Detail II CAUTI0N:Take care when removing the
exhaust hanger insulator to prevent A CAUTI0N:Using cable ties, support the
damage. muffler
and tailpipe assembly to prevent
damage to the exhaust hanger insulators.
See Removal
Detail
See Installation Detail
4. To install, reverse the removal procedure.
Item 5 Catalytic converter to muffler and tailpipe N0TE:Discard the catalytic converter to exhaust
assembly retaining clamp flexible pipe gasket.
N0TE:Discard the
catalytic converter to muffler
and tailpipe assembly clamp retaining nut.
Installation Details
, ltem 6 Catalytic converter.
' N0TE:Remove the cable ties.
N0TE:lnstall a new catalytic converter to exhaust
flexible pipe gasket.
Item 5 Catalytic converter to muffler and tailpipe
assembly retaining clamp
N0TE:lnstall a new catalytic converter to muffler
and tailpipe assembly clamp retaining nut.
Item 3 Exhaust hanger insulator
A CAUTI0N:Take care when installing the
exhaust hanger insulator to prevent
damage.
N0TE:Check the exhaust hanger insulator for
damage. Install a new exhaust hanger insulator if
required.
2006.0 Fiesta 1212006 G453448en
procarmanuals.com
Page 1185 of 1226

309-00-9 Exhaust System 309-00-9
REMOVAL AND INSTALLATION
Itern Description Item Descri~tion
Heated oxygen sensor (H02S) electrical
connector See
Removal Detail
See lnstallation Detail
3. To install, reverse the removal procedure.
3
A CAUTI0N:Never use jointing compound
Exhaust flexible pipe to muffler and tailpipe forward of the catalytic converter.
assembly retaining nuts Exhaust
flexible pipe to exhaust manifold
retaining nuts
See Removal Detail
Removal Details
Item 3 Exhaust flexible pipe to exhaust manifold Ifem 4 Exhaust flexible pipe to muffler and
retaining nuts tailpipe assembly retaining nuts
Im &AUTION:O~~~ bending of the exhaust Im &Au~l~N:Twistin~ the exhaust flexible
flexible pipe may cause damage resulting in pipe more than
2 degrees may cause damage
failure. resulting in failure.
Support the exhaust flexible pipe with a
N0TE:Use a pry-bar to prevent the exhaust flexible
support wrap or splint. pipe from twisting when removing the exhaust
flexible pipe to catalytic converter retaining nuts.
Remove the exhaust flexible pipe to catalytic
converter retaining nuts.
Installation Details
Item 4 Exhaust flexible pipe to muffler and
tailpipe assembly retaining nuts
A~AuT10~:Twistin~ the exhaust flexible
pipe more than
2 degrees may cause damage
' resulting in failure.
N0TE:Use a pry-bar to prevent the exhaust flexible
pipe from twisting when installing the exhaust
flexible pipe to catalytic converter retaining nuts.
2006.0 Fiesta 1212006 G458157en
procarmanuals.com
Page 1186 of 1226
309-00-1 0 Exhaust System 309-00-1 0
REMOVAL AND INSTALLATION
Install the exhaust flexible pipe to catalytic
converter retaining nuts.
Item 3 Exhaust flexible pipe to exhaust manifold
retaining nuts
Im CAUTION:^^^^ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Remove the exhaust
flexible pipe support
wrap or splint.
2006.0 Fiesta 1212006 G458157en
procarmanuals.com