100-00-1 3 General Information 100-00-1 3
DESCRIPTION AND OPERATION
Do not use damaged or defective tools or
equipment, particularly high-speed equipment such
i as grinding wheels. A damaged grinding wheel can
disintegrate without warning and cause serious
injury.
Wear suitable eye protection when using grinding,
chiseling or sand blasting equipment.
Wear a suitable breathing mask when using
abrasive blasting equipment, working with
asbestos-based materials or using spraying
equipment.
Make sure there is adequate ventilation to control
dusts, mists and fumes.
High Pressure Air, Lubrication and Oil
Test Equipment
See also Lubricants and Greases.
Always keep high-pressure equipment in good
condition, and regularly maintained, particularly at
joints and unions.
Never direct a high-pressure nozzle, for example
diesel injector, at the skin as the fluid may
, penetrate to the underlying tissue, and cause
serious injury.
Halon
See CFCs.
Legal Aspects
There are many laws and regulations relating to
health and safety in the use and disposal of
materials and equipment in a workshop.
For a safe working environment and to avoid
environmental pollution, workshops should be
familiar, in detail, with the many health and safety
laws and regulations within their country, published
by both national and local authorities.
Lubricants and Greases
Avoid all prolonged and repeated contact with
mineral oils. All lubricants and greases may be
irritating to the eyes and skin.
'
Transmission Fluids
Safety instructions
Certain Transmission and Power Steering fluids
supplied to Ford may contain additives which have
the potential to cause skin disease (dermatitis) to
exposed persons. The dermatitis may be irritant
or allergic in nature. Risks are higher where
prolonged or repeated skin contact with a fluid may
occur. These fluids are used for vehicle initial
fill
and service purposes. This sub-section is to:
Inform Service personnel who may come into
contact with these vehicle fluids (hazard
communication).
Summarise appropriate workplace control
measures and personal protective equipment
requirements.
Draw attention to the existence of Material
Safety Datasheets (MSDS's) for the fluids
(available from Ford Customer Service Division).
These MSDS's contain detailed information on
hazards and appropriate controls.
Control measures
Workplace risk assessments made under national
chemical control regulations should identify
operations involving the fluids as potentially
hazardous and specify workplace control and
worker awareness measures. In such
circumstances, the relevant Material Safety
Datasheet (see the details specified below) which
specifies hazards and control measures in detail
should be made available for guidance.
Avoid unprotected skin contact with the fluids, and
in particular, avoid prolonged or repeated skin
contact. Work practices should be organised so as
to minimise the potential for skin contact. This may
include the use of drip trays, absorbents, correct
fluid handling equipment (funnels etc), and
workplace housekeeping measures such as the
cleaning of contaminated surfaces.
Personnel engaged in operations where skin
contact could occur (such as fluid draining or filling)
should wear impervious gloves made from
nitrile
rubber, certified to a chemical protection standard,
e.g. Europe Standard EN374. This glove type is
widely available from reputable suppliers of gloves
for chemical protection [including the manufacturers
Ansell-Admont
(Solvex Range), North Safety
products (North
Nitrile Latex Gloves range), and
2006.0 Fiesta 1212006 GI 7372en
procarmanuals.com
205-04-1 3 Front Drive Halfshafts 205-04-1 3
REMOVAL AND INSTALLATION
Intermediate Shaft
I
Materials
Name Specification
Removal
Manual transmission
1 fluid
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
WSD-M2C200-C
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
I. Remove the right-hand halfshaft.
, For additional information, refer to: Front
i, Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation).
2. Remove the intermediate shaft center
bearing cap.
1. Remove and discard the locknuts.
2. Detach the heatshield from the bearing cap.
3. Remove and discard the center bearing cap.
3m ACAUTION:D~ not damage the halfshaft
oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
For additional information, refer to: Health and
Safety Precautions
(1 00-00 General Information,
Description and Operation).
See
- Transmission Fluids.
Remove the intermediate shaft.
Allow the oil to drain into a suitable container.
For additional information, refer to: Health
and Safety Precautions
(I 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Slide the heatshield off the intermediate
shaft.
Installation
All vehicles
I' ACAUTION:D~ not damage the halfshaft
oil seal.
Install the intermediate shaft.
Slide the heatshield onto the intermediate
shaft.
2006.0 Fiesta 1212006 GI 52541 en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -51 Transmission (AW81-40) 307-01 -51 -
GENERAL PROCEDURES
~ransmission Fluid Level Check
( I General Equipment 5. Using WDS, check that the transmission fluid
Worldwide diagnostic system (WDS) temperature is between 50°C and 60°C.
1 6. Remove the transmission fluid level
Materials
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
1. N0TE:Make sure that the transmission is not
in emergency operation mode.
Connect the worldwide diagnostic system
(WDS) to the data link connector (DLC). indicator.
Automatic transmission
lfluid
*' AWARNING:M~~~ sure that
the parking
brake control lever is in the fully applied
position. Failure to follow this instruction
may result in personal injury.
Name
Specification
WSS-M2C924-A
Start the engine.
3. Move the transmission selector lever through
all the gear ranges, allow sufficient time for
each position to engage.
4. Move the transmission selector lever to the
"P" (PARK) position. 7.
Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Make sure that, with the transmission in the
"P" (PARK) position, the oil level is between
the "MIN" and "MAX" mark.
v v
MIN 55°C MAX A A
ELE0008136
2006.0 Fiesta 1212006 G371500en
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