General Information
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............................. Lubricants and Greases
Transmission Fluids
........................................................................\
....................................
........................................................................\
.......................................................... Noise
Noise Insulation Materials
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0-Rings (Fluoroelastomer) ........................................................................\
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.......................................................... Paints
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.............................. Pressurized Equipment . . ........................................................................\
......................................................... Solder
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...................................................... Solvents
Sound Insulation
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.........................................
Suspended Loads ........................................................................\
.......................................
Transmission Brake Bands ........................................................................\
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................................................... Underseal
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............................................................ Viton
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....................................................... Welding
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.................... Warning Symbols on Vehicles
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................................................. White Spirit
Standard Workshop Practices
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Vehicle in Workshop ........................................................................\
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Alternative Fuel ........................................................................\
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Alternative Fuel - Do's ........................................................................\
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Alternative Fuel - Do Nots ........................................................................\
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Towing the Vehicle ........................................................................\
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Connecting a Slave Battery Using Jumper Cables ............................................................
Component Cleaning ........................................................................\
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Calibration of Essential Measuring Equipment ...................................................................
Solvents. Sealants and Adhesives ........................................................................\
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................................................. Introduction
RoadlRoller Testing ........................................................................\
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Pre-Test Checks ........................................................................\
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Starting the Engine ........................................................................\
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Road or Roller Testing ........................................................................\
................................
Brake Testing ........................................................................\
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procarmanuals.com
100-00-20 General Information 100-00-20
DESCRIPTION AND OPERATION
Towing the Vehicle
an instance, the discharged battery must
be recharged immediately after jump
A WARN1NG:When the vehicle is being starting
to avoid permanent damage. ( towed, the ignition switch must be in - Always make sure that the jumper cables are
position ll (steering lock released and adequate for the task. Heavy duty cables must
warning lamps illuminated). Only then will be used.
the turn signal lamps, horn and - Always make sure that the slave battery is of stop lamps be operational. Failure to follow the same voltage as the vehicle battery. The these instructions may result in personal batteries must be connected in parallel. injury. - Always make sure that switched electric circuits
N0TE:The removable towing eye (if equipped),
are switched off before connecting jumper
has a left-hand thread and must be fully tightened cables. This reduces the risk of arcing occurring
before towing can commence.
when the final connection is made.
When towing is necessary, the vehicle towing eyes
should be used. The rope must be securely
fastened to the towing eyes and must also be
attached to the other vehicle such that the rope will
not foul the bodywork.
When a vehicle with automatic transmission is
towed, the gear selector must be in position
N
(Neutral). Never tow a vehicle with automatic
transmission at a speed greater than 30 mph (50
kmlh) or for a distance greater than 30 miles (50
km). If it is necessary to tow the vehicle a greater
distance, the drive wheels must be lifted clear off
the ground.
I A WARN1NG:Make sure that the ends of the Alternatively the vehicle can be transported on a jumper cables do not touch each other or low loader or a trailer. ground against the vehicle body at any
time while the cables are attached to the
Connectin a Slave Battery Using
73
battery. A fully charged battery, if shorted
Jumper Ca les through jumper cables, can discharge at
a rate well above
I000 amps causing
A WARNING:H the slave battery has recently violent arcing
and very rapid heating of the
been charged and is gassing, cover the jumper cables and
terminals, and can even
vent plugs or covers with a damp cloth to cause
the battery to explode. Failure to
reduce the risk of explosion should arcing follow
these instructions may result in
occur when connecting the jumper cables. personal injury.
Failure to follow these instructions may
Always connect the jumper cables in the following
result in personal injury. sequence:
CAUTIONS:
A A discharged battery condition may have
been caused by an electrical short circuit.
If this condition exists there will be an
apparently live circuit on the vehicle even
when all normal circuits are switched off.
This can cause arcing when the jumper
cables are connected.
A While it is not recommended that the
vehicle is jump started,
it is recognized
that this may occasionally be the only
practical way to mobilize a vehicle. In such
- Slave battery positive first and then vehicle
battery positive.
- Slave battery negative next and then vehicle
ground at least
12 inches (300 mm) from the
battery terminal, for example engine lifting eye.
Always reduce the engine speed to idle before
disconnecting the jumper cables.
Before removing the jumper cables from the vehicle
-
heater blower (high) or the heated rear window, to
that
had the discharged battery, switch on the
reduce the voltage peak when the cables are
removed.
2006.0 Fiesta 1~12006 GI 7373en
procarmanuals.com
Fuel Charging and Controls - 2.OL
303-04B-13 Duratec-HE (M14) 303-04B-13
DIAGNOSIS AND TESTING
Possible Sources Action
,
Engine ignition.
Symptom
Engine stumbling
Engine lacks power
REFER to: Engine lgnition
(303-07B, Diagnosis and
Testing).
Fuel injectors.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
Low fuel system pressure.
EGR valve sticking open.
Check the fuel system pres-
sure.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Fuel rail fuel pressure sensor.
REFER to: Engine Emission
Control (303-08 Engine
Emission Control
- 2.OL
Duratec-HE (M14), Diagnosis
and Testing).
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Engine ignition. REFER to: Engine lgnition
(303-07B, Diagnosis and
Testing).
Brakes binding.
I CHECK the braking system.
REFER to: Brake System (206-
1 00, Diagnosis and Testing).
Vehicle overloaded, or
excessive wind resistance (roof
racks, towing etc). ADVISE
the customer about
the effects of overloading the
vehicle and wind resistance on
the fuel consumption.
Air cleaner element blocked.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
INSTALL a new air cleaner
element as necessary.
Low fuel system pressure.
r
Check the fuel system pres-
sure.
2006.0 Fiesta 1212006 GI 65371 en
Kinked or restricted fuel lines. INSPECT the fuel lines.
INSTALL new components as
necessary. TEST the system
for normal operation.
procarmanuals.com
Fuel Charging and Controls - 2.OL
303-04B-22 Duratec-HE (M14) 303-04B-22
DIAGNOSIS AND TESTING
Symptom
Engine knock during accelera-
tion Possible
Sources Action
CKP sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
I . Incorrect valve timing. I CHECK the valve timing. I
Excessive carbon build up. REMOVE the cylinder head.
INSPECT the cylinder head
and pistons for signs carbon
build up.
REFER to: Cylinder Head (303-
01 C, In-vehicle Repair).
Worn or damaged oil pump.
Worn or damaged timing chain
or sprocket.
Major mechanical engine
failure. INSPECT
the engine compon- I
ents.
KS.
Fuel injectors. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
Major mechanical engine
failure. REFER
to: Engine (303-01
Engine
- 2.OL Duratec-HE
(M14), Diagnosis and
Testing).
N0TE:Before proceeding with any
of the actions in relation to the
possible sources for excessive
fuel consumption, a fuel consumption test located in the
toolbox menu of WDS must be
performed.
Excessive fuel consumption Brakes binding. CHECK
the braking system.
REFER to: Brake System (206-
00, Diagnosis and Testing).
Vehicle overloaded, or
excessive wind resistance (roof
racks, towing etc).
ADVISE the customer about
the effects of overloading the
vehicle and wind resistance on
the fuel consumption.
2006.0 Fiesta 1212006 GI 65371 en
Air cleaner element blocked. INSTALL a new air cleaner .-
element. I
procarmanuals.com
Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -30 Transmission (AW81-40) 307-01 -30
DESCRIPTION AND OPERATION
The transmission control unit can be diagnosed
with WDS via the DLC.
Gearshift strategies
Gearshift control
I A I Accelerator pedal position I
I B I vehicle speed 1
The current ratio is selected by the transmission
control unit either in accordance with the
requirements for low fuel consumption or in order
to meet the required driving performance.
The gearshift timing is selected in accordance with
a gearshift map which is programmed into the
control unit as a function of the accelerator pedal
position and the vehicle speed.
For kick-down (accelerator pedal pressed down at
least
95 %) the next lowest gear is selected, as
long as the engine speed allows it. All gearshift
timings are set by the transmission control unit to
the upper shift characteristic. The driver can feel the
kickdown point
in the
accelerator pedal as a slight increase in resistance
to the operation of the pedal.
This is influenced by the following variables:
accelerator pedal position and actuation,
vehicle speed,
brake pedal position,
selector lever position.
The following are actuated:
SSA shift solenoid valve,
SSB shift solenoid valve.
Hill climb mode
When the vehicle is in hill climb mode or towing a
trailer, the transmission control delays gearshifts
to prevent frequent shifting back and forth between
the gears.
2006.0 Fiesta 1u2oos
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