Page 2025 of 2438
Press out input shaft, if required.
To reassemble, reverse the above procedure.
MEASURING PLATE CLEARANCE
FRONT PLANETARY & ANNULUS
GEAR-RECONDITION
Fig. 5 Remove or Install Input Shaft Snap Ring
Fig. 6 Input Shaft Snap Ring
Fig. 7 Measuring Rear Clutch Plate Clearance
Fig. 1 Front Planetary Gear Snap Ring and No. 4
Thrust Washer (Always Install a New Snap Ring)
Fig. 2 Front Planetary Gear
Ä TRANSAXLE 21 - 65
Page 2026 of 2438
LOW/REVERSE SERVO-RECONDITION
Fig. 3 Annulus Gear Support Front Snap Ring
Fig. 4 Front Annulus Gear Support and Snap Ring
Fig. 5 Front Annulus Gear Support Snap Ring
Fig. 1 Low/Reverse Servo Snap Ring
Fig. 2 Snap Ring and Retainer
Fig. 3 Low/Reverse Servo Return Spring
21 - 66 TRANSAXLE Ä
Page 2027 of 2438
To assemble, reverse the above procedure.
ACCUMULATOR-RECONDITION
To assemble, reverse the above procedure.
KICKDOWN SERVO (CONTROLLED LOAD)-
RECONDITION
Fig. 4 Low/Reverse Servo Assembly
Fig. 5 Accumulator Snap Ring
Fig. 6 Accumulator Plate and Snap Ring
Fig. 7 Accumulator Spring and Piston
Fig. 1 Kickdown Servo Snap Ring
Fig. 2 Kickdown Servo Rod Guide and Snap Ring
Ä TRANSAXLE 21 - 67
Page 2028 of 2438
To assemble, reverse the above procedure.
TRANSFER SHAFT REPAIR
Remove old sealant before applying new seal-
ant. Use MOPAR tAdhesive Sealant when in-
stalling cover.
Fig. 3 Kickdown Piston Return Spring and Piston
Fig. 4 Controlled Load Kickdown Servo
Fig. 5 Rear Cover Bolts
Fig. 6 Remove or Install Rear Cover
Fig. 7 Remove Transfer Shaft Gear Retaining Nut
Fig. 8 Transfer Shaft Gear Nut and Washer
21 - 68 TRANSAXLE Ä
Page 2029 of 2438
Fig. 9 Remove Transfer Shaft Gear
Fig. 10 Transfer Shaft Gear and (Select) Shim
Fig. 11 Using Tool L-4406-1 with Adapter L-4406-3, Remove Transfer Shaft Gear Bearing Cone
Fig. 12 Install Transfer Shaft Gear Bearing Cone
Fig. 13 Governor Support Retainer
Fig. 14 Remove Governor Support Retainer Bearing Cup
Ä TRANSAXLE 21 - 69
Page 2030 of 2438
Remove or install both governor valves and
governor body.
Fig. 18 Transfer Shaft Bearing Snap Ring
Fig. 19 Remove Transfer Shaft and Bearing Retainer Assembly
Fig. 20 Remove or Install Transfer Shaft and
Bearing Retainer Assembly Using Tool L-4512
Fig. 15 Install Governor Support Retainer Bearing Cup
Fig. 16 Low-Reverse Band Anchor Pin
Fig. 17 Governor Assembly
21 - 70 TRANSAXLE Ä
Page 2031 of 2438
To install transfer shaft, reverse the above proce-
dure.
DETERMINING SHIM THICKNESS
Shim thickness need only be determined if any of
the following parts are replaced:
² Transaxle case
² Transfer shaft
² Transfer shaft gear
² Transfer shaft bearings
² Governor support retainer
² Transfer shaft bearing retainer
² Retainer snap ring
² Governor support
Refer to Bearing Adjustment Procedure in rear
of this section to determine proper shim thickness for
correct end play.
Fig. 23 Install Transfer Shaft Bearing Cone
Fig. 24 Remove Transfer Shaft Bearing Cup
Fig. 21 Transfer Shaft and Bearing Retainer
Fig. 22 Remove Transfer Shaft Bearing Cone
Ä TRANSAXLE 21 - 71
Page 2032 of 2438
PARKING PAWL
To install, reverse the above procedure.
Fig. 25 Install Transfer Shaft Bearing Cup
Fig. 26 Tighten Transfer Shaft Gear Retaining Nut to 271 N
Im (200 ft. lbs.)
Fig. 27 Checking Transfer Shaft End Play
Fig. 28 Parking Sprag Rod Support Bolts
Fig. 29 Support and Bolts
Fig. 30 Parking Pawl, Return Spring, and Pivot Shaft
21 - 72 TRANSAXLE Ä