1993 CHEVROLET PLYMOUTH ACCLAIM Service Manual

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Page 1649 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual cylinder bore. Check gap with feeler gauge (Fig. 7). Refer to (Fig. 8) for specification.(2) Check piston ring to groove clearance; Refer to Piston Ring Specification Chart (Fig. 8). Fig. 4 Remove Pi

Page 1650 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual PISTON RINGSÐINSTALLATION (1) The No. 1 and No. 2 piston rings have a differ- ent cross section. Install rings with manufacturers mark and size mark facing up, to the top of the pis- ton (Fig. 10).

Page 1651 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual (2) Tighten nuts to 52 N Im (38 ft. lbs.). (3) Remove connecting rod cap and measure Plas- tigage (Fig. 16). CAUTION: Do not rotate crankshaft or the Plasti- gage may be smeared. CONNECTING ROD SID

Page 1652 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual CRANKSHAFT AND CYLINDER BLOCK, ASSEMBLY SERVICE CRANKSHAFT SERVICE The crankshaft is supported in four main bearings. All upper bearing shells in the crankcase have oil grooves. All lower bearing she

Page 1653 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual PLASTIGAGE MEASUREMENT (1) Remove oil from journal and bearing shell. (2) Install crankshaft. (3) Cut plastigage to same length as width of the bearing and place it in parallel with the journal axis.

Page 1654 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual (Fig. 9) are different, one has end positioning tabs, while the other is plain. One pairof each thrust washers are installed into the block and one pair into the main bearing cap (Fig. 9). (2) Ap

Page 1655 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual (3) Apply light coating of engine oil to the entire circumference of oil seal lip. (4) Install seal assembly on cylinder block and tighten bolts to 12 N Im (104 in. lbs.) FRONT CRANKSHAFT OIL PUMP A

Page 1656 of 2438

CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual (1) Clean cylinder block and check top surface for distortion with a straight edge and thickness gauge (Fig. 16). (2) Top surface must be flat within: ² Standard Value: 0.05 mm (.002 inch) ² Se
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