2001 TOYOTA AVALON Service Repair Manual

BO2PB-01
N18625
N18626
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
BO-51
1836 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE ENDS OF MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration to keep the surface from being scratched.
(b) Using a heat light heat the moulding to 20 - 30 °C (68 -
86 °F).
NOTICE:
Do not heat the moulding excessively.
(c) Using a scraper, pull off the roof drip side finish moulding
from the front end and rear end.
HINT:
Tape the scraper tip before use.
2. REMOVE MOULDING AND ADHESIVE
(a) Pull off the moulding by cutting the adhesive with a knife
at the front and rear ends.
(b) Remove the moulding.
NOTICE:
Do not damage the body with the knife.
3. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP

BO2P7-01
H12139
Roof Drip Side Finish Moulding
- BODYROOF DRIP SIDE FINISH MOULDING
BO-47
1832 Author
: Date
:
2001 AVALON (RM808U)
ROOF DRIP SIDE FINISH MOULDING
COMPONENTS

BO2P9-01
H02440
H02441
H02442
- BODYROOF DRIP SIDE FINISH MOULDING
BO-49
1834 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
INSTALL ROOF DRIP SIDE FINISH MOULDING
Using a air riveter with nose piece No. 1 or hand riveter with
nose piece No. 1, install the 10 rivets to the roof drip side finish
moulding.
NOTICE:

Do not prize a riveter, as riveter is damaged, it is not
tightened and the mandrel is bent.

Do not tilt the riveter and disconnect the rivet from the
material while handling a riveter, as the materials are
not tightened firmly.

Install the rivet while attaching materials, as they are
not tightened firmly.

BO2P8-01
BO-48
- BODYROOF DRIP SIDE FINISH MOULDING
1833 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
REMOVE ROOF DRIP SIDE FINISH MOULDING
(a) Using a drill of less than 3.0 mm (0.118 in.), drill out the 10 rivet heads.
HINT:
Gently and vertically put the drill to the rivet, and cut the rivet flanges.
CAUTION:
Take care as the cut rivet is hot.
NOTICE:
Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
(b) Remove the roof drip side finish moulding.

BO0XK-03
H12100: Specified torqueN´m (kgf´cm, ft´lbf)
LH Inner Luggage Compartment
Trim Cover
RH Inner Luggage Compartment
Trim Cover
Side Tray
Luggage Compartment
Floor Mat
No. 1 Luggage Compartment
Trim Hook
Quarter Vent
LH Floor Finish Side Plate
RH FLoor Finish
Side Plate
Rear Floor Finish Plate
Rear Bumper Arm Mounting Bracket
33 (340, 25)
33 (340, 25)
Center Bar Reinforcement
33 (340, 25)
Rear Bumper Reinforcement
33 (340, 25)
Rear Bumper Energy Absorber
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Rear Bumper Cover
5.4 (55, 48 in.´lbf)
- BODYREAR BUMPER
BO-5
1790 Author
: Date
:
2001 AVALON (RM808U)
REAR BUMPER
COMPONENTS

BO2OU-01
N12124
N12125
BO-22
- BODYREAR DOOR
1807 Author
: Date
:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
(a) Remove the front door scuff plate.
(b) Remove the center pillar lower garnish.
(c) Remove the front seat belt floor anchor.
(d) Remove the front seat belt retractor.
(See page BO-128)
(e) Remove the side airbag sensor assembly.
(See page RS-78)
(f) Loosen the body side hinge nuts to adjust.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Reinstall the side airbag sensor assembly.
(See page RS-81)
Torque:
(h) Reinstall the front seat belt retractor.
(See page BO-137)
Torque:
Upper bolt: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
Lower bolt: 41 N´m (420 kgf´cm, 30 ft´lbf)
(i) Reinstall the front seat belt floor anchor.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(j) Reinstall the center pillar lower garnish and front door
scuff plate.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)

BO2556
- BODYREAR DOOR
BO-23
1808 Author
: Date
:
2001 AVALON (RM808U)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO2OS-01
H12120
Door Lock Striker
Rear Guide Bracket
Garnish
23 (230, 17)
Rear Door
Window Guide
Rear Door Weatherstrip
Rear Door Glass Run
Rear Door Glass
Outside Handle
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)


Door Lock
Door Lock ProtectorRear Door Outside
Lower Moulding
Door Speaker Board
25 (260, 19)
25 (260, 19)25 (260, 19)
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Hinge
Inside Handle
Inside Handle Bezel
Service Hole Cover
Rear Door Belt Moulding
Cover
Upper Armrest Base Panel
Power Window
Switch
Rear Door ArmrestRear Door
Inner Weatherstrip
Door Trimx13
x7
Window Regulator
Guide Assembly
Window Regulator Motor
5.4 (55, 48 in.´lbf)
Rear Door Trim Pocket
: Specified torqueN´m (kgf´cm, ft´lbf)

Precoated Part
5.4 (55, 48 in.´lbf)
4.9 (50, 43 in.´lbf)
Guide Piece Plate
BO-16
- BODYREAR DOOR
1801 Author
: Date
:
2001 AVALON (RM808U)
REAR DOOR
COMPONENTS