2001 TOYOTA AVALON Service Repair Manual

BO2Q3-01
- BODYFRONT SEAT (Power Adjuster Type)
BO-105
1890 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
REMOVE FRONT SEAT
(a) Using a screwdriver, remove the seat track covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 bolts.
Torque: 37 N´m (375 kgf´cm, 27 ft´lbf)
(c) Disconnect the connectors.
NOTICE:
When disconnecting the side airbag connector take care not to damage the airbag wire harness.
(d) Remove the front seat.
NOTICE:
Be careful not to damage the body.

BO2P5-01
BE3367
2 - 2.5 mm
(0.028 - 0.030 in.)0.7 - 0.75 mm(0.079 - 0.098 in.)
- BODYFRONT WIPER AND WASHER
BO-41
1826 Author
: Date
:
2001 AVALON (RM808U)
ADJUSTMENT
ADJUST WASHER NOZZLE
Using a tool like the one shown in the illustration, change the
direction of the nozzle hole to adjust the point where washer
fluid hits the windshield.

BO2P2-01
H12135
Hood To Cowl Top Seal
Wiper Arm
Cowl Top Ventilator Louver
Hood Insulator
x9
Window Washer Nozzle
Front Wiper Motor
7.0 (71, 62 in.´lbf)
Front Wiper Link
N´m (kgf´cm, ft´lbf) : Specified torque
24 (248, 18)
7.5 (76, 66 in.´lbf)
BO-38
- BODYFRONT WIPER AND WASHER
1823 Author
: Date
:
2001 AVALON (RM808U)
FRONT WIPER AND WASHER
COMPONENTS

BO2P4-01
H12132H12133H12807
2 Jet nozzle:
3 Jet nozzle:
ABB
BB
B
B F
GC
E
IJ
H
LK
O
N
M
P
UST RQ D
V
W
BO-40
- BODYFRONT WIPER AND WASHER
1825 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
INSPECT FRONT WASHER NOZZLE
While operating the washer, check that both the point where the
washer fluid from the upper nozzles hits the windshield, and the
upsurge area are within the range indicated by the hatched line.
A: 360 mm (14.17 in.)
B: 150 mm (5.91 in.)
C: 370 mm (14.57 in.)
D: 190 mm (7.48 in.)
E: 200 mm (7.87 in.)
F: 220 mm (8.66 in.)
G: 430 mm (16.93 in.)
H: 265 mm (10.43 in.)
I: 165 mm (6.50 in.)
J: 35 mm (1.38 in.)
K: 215 mm (8.46 in.)
L: 180 mm (7.09 in.)
M: 175 mm (6.89 in.)
N: 265 mm (10.43 in.)
O: 195 mm (7.68 in.)
P: 40 mm (1.57 in.)
Q: 230 mm (9.06 in.)
R: 90 mm (3.54 in.)
S: 270 mm (10.63 in.)
T: 545 mm (21.46 in.)
U: 505 mm (19.88 in.)
V: 130 mm (5.12 in.)
W: 350 mm (13.78 in.)

BO2P6-01
H12130
3
24
1
H12134
A
BC
B BO-42
- BODYFRONT WIPER AND WASHER
1827 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL WINDOW WASHER NOZZLES
2. INSTALL HOOD INSULATOR
3. INSTALL WIPER MOTOR
(a) Install the wiper motor to the wiper link with the 3 bolts.
Torque: 7.5 kgf´cm (76 kgf´cm, 66 in.´lbf)
(b) Connect teh wiper link to the wiper motor.
4. INSTALL FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Place the front wiper motor & link assembly into the cowl
panel.
HINT:
Snow clutch should be in the normal condition.
If snow clutch position is changed into the winter condition, re-
change it into the normal condition.
(b) Set the front wiper motor & link assembly aligning the
installation holes and tighten the bolts in the order shown
in the illustration.
Torque: 7.0 kgf´cm (71 kgf´cm, 62 in.´lbf)
(c) Install the wire harness clamp, then connect the connec-
tor.
5. INSTALL COWL TOP VENTILATOR LOUVER
6. INSTALL HOOD TO COWL TOP SEAL
7. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten nuts by hand.
(c) Adjust the installation position of the wiper arms to the
position as shown in the illustration.
A: 52 mm (2.05 in.)
B: 30 ± 10 mm (1.18 ± 0.39 in.)
C: 21.3 mm (0.839 in.)
(d) Torque the 2 nuts.
Torque: 24 kgf´cm (248 kgf´cm, 18 ft´lbf)
(e) Install the 2 wiper arm head caps.

BO2P3-01
H12129
H12130
H12131
- BODYFRONT WIPER AND WASHER
BO-39
1824 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE HOOD TO COWL TOP SEAL
NOTICE:
Do not strongly pull off the hood to cowl top seal as it may
tear.
3. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 2 clips.
(b) Remove the cowl top ventilator louver as shown in the il-
lustration.
4. REMOVE FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Disconnect the connector, then remove the wire harness.
(b) Remove the 4 bolts and front wiper motor & link assembly.
5. REMOVE WIPER MOTOR
(a) Using a screwdriver, disconnect the wiper link from the
wiper motor.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and motor from the wiper link assem-
bly.
6. REMOVE WINDOW WASHER NOZZLE
(a) Remove the 9 clips and hood insulator.
(b) Using a screwdriver, remove the window washer nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Employ the same manner described above to the other
side.

BO5235
Centering Bolt Bolt with Washer
BO0XL-03
H10149
N01360
H10148
BO-6
- BODYHOOD
1791 Author
: Date
:
2001 AVALON (RM808U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as a hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolts.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
Adjust the lock by loosening the 2 bolts and nut.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)

BO0XM-03
H12101
150 mm (5.91 in.)
- BODYHOOD SUPPORT
BO-7
1792 Author
: Date
:
2001 AVALON (RM808U)
HOOD SUPPORT
REPLACEMENT
1. REMOVE SUPPORT FROM HOOD
Remove the bolt and support from the hood.
HINT:
While supporting the hood by hand, remove the support.
2. REMOVE SUPPORT FROM BODY
Remove the bolt and support.
3. IF NECESSARY, REPLACE HOOD SUPPORT
NOTICE:
Handling the hood support

Do not disassemble the support because the cylinder
is filled with pressurized gas.

If the support is to be replaced, drill a 2.0 - 3.0 mm
(0.079 - 0.118 in.) hole in the area shown in the il-
lustration to completely discharge the high-pressure
gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non-toxic.

When working, handle the support carefully. Never
score or scratch the exposed part of the piston rod,
and allow any paint or oil to get on it.

Do not turn the piston rod and cylinder with the sup-
port fully extended.
4. INSTALL HOOD SUPPORT
(a) Install the bolt and hood support to the body.
Torque: 17 N´m (175 kgf´cm, 13 ft´lbf)
(b) Install the bolts and hood support to the hood.
Torque: 17 N´m (175 kgf´cm, 13 ft´lbf)