2001 TOYOTA AVALON Service Repair Manual

RS06I-07
- SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
RS-83
1603 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
HINT:
The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors in
the system are a standard yellow color.
1. VEHICLES NOT INVOLVED IN COLLISION
Do a diagnostic system check (See page DI-349).
2. VEHICLES INVOLVED IN COLLISION
(a) Do a diagnostic system check (See page DI-349).
(b) Check breaks in all wires of the SRS wire harness, and exposed conductors.
(c) Check to see if the SRS wire harness connectors are cracked or chipped.

RS06H-10
H11972
Spiral Cable Accessory Meter
(Warning Light)Front Passenger Airbag Assembly
Side Airbag Assembly (RH)
Side Airbag Sensor
Assembly (RH)
Seat Belt Pretensioner (RH) Side Airbag Sensor
Assembly (LH)
Seat Belt
Pretensioner (LH)
Side Airbag Assembly (LH)Airbag Sensor Assembly Front Airbag Sensor (RH)
Steering Wheel Pad
(with Airbag)Front Airbag
Sensor (LH)
RS-82
- SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
1602 Author
: Date
:
2001 AVALON (RM808U)
WIRE HARNESS AND CONNECTOR
LOCATION

RS06J-07
RS-84
- SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
1604 Author
: Date
:
2001 AVALON (RM808U)
REPLACEMENT
In the following cases,replace the wire harness or connector.

If any part of the SRS wire harness or any connector has been found to be faulty in troubleshoot-
ing.

If any part of the SRS wire harness or any connector has been found to be faulty during checking
items (See page RS-83).
CAUTION:
If the wire harness used in the SRS is damaged, replace the whole wire harness assembly.

ST04N-03
B07463
Throttle Cable Clamp
Battery Tray
Cruise
Control
Actuator
Connector
Cruise Control Actuator Cruise Control
Cover
Clamp Hold Down Clamp
Starter Cable
Starter Connector
Starter
Battery
Air Cleaner CapMAF Meter Connector
VSV Connector for
Canister Close ValveAir Hose
ST-2
- STARTINGSTARTER
1255 Author
: Date
:
2001 AVALON (RM808U)
STARTER
COMPONENTS

B01154

Snap Ring
Starter Housing
Starter Clutch
Compression Spring
Clutch Shaft
Starter Housing and
Clutch Assembly
Idler Gear
Bearing Stop Collar
Pinion Gear
Compression Spring
Spring Retainer
Steel Ball
Return
Spring

Front Bearing
Armature

O-Ring
Field Frame
(Field Coil)
End Cover Brush Holder
Rear Bearing

Dust Protector

Non-reusable part
Magnetic Switch
Assembly

O-Ring
- STARTINGSTARTER
ST-3
1256 Author
: Date
:
2001 AVALON (RM808U)

B06429
Magnetic Switch Assembly
Terminal Nut
Wave Washer
Terminal Insulator
O-RingContact Plate
Terminal
Bolt
Terminal Insulator
Terminal C Kit Part
Plunger

Gasket
End Cover
O-Ring
Packing
Terminal Insulator
Wave Washer
Terminal Nut Terminal Bolt

Terminal 30 Kit PartContact PlateTerminal Insulator
N´m (kgf´cm, ft´lbf)

Non-reusable part: Specified torque
17 (173, 13)
17 (173, 13)
Lead Terminal
ST-4
- STARTINGSTARTER
1257 Author
: Date
:
2001 AVALON (RM808U)

ST04P-02
B01156
B01157
Protrusion
Dictation
B01158
B01160(c)(e) (b)
(d)
B01159
ST-6
- STARTINGSTARTER
1259 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE DUST PROTECTOR
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(b) Remove the 2 through bolts.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(c) Pull out the field frame together with the armature.
HINT:
Align the protrusion of the field frame with the identation of the
magnetic switch.
(d) Remove the O-ring from the field frame.
HINT:
At the time of installation, please refer to the following items.
Use a new O-ring.
3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY
AND GEAR
(a) Remove the 2 screws.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(b) Remove the starter housing and clutch assembly.
(c) Remove the return spring.
(d) Remove the idler gear.
(e) Remove the bearing.
4. REMOVE STEEL BALL
Using a magnetic finger, remove the steel ball from the clutch
shaft hole.

B01161
P13528
- STARTINGSTARTER
ST-7
1260 Author
: Date
:
2001 AVALON (RM808U)
5. REMOVE BRUSH HOLDER
(a) Remove the 2 screws and end cover from the field frame.
Torque: 1.5 N´m (15 kgf´cm, 13 in.´lbf)
(b) Remove the O-ring from the field frame.
(c) Using a screwdriver, hold the spring back and disconnect
the brush from the brush holder.
Disconnect the 4 brushes, and remove the brush holder.
NOTICE:
Check that the positive (+) lead wires are not grounded.
6. REMOVE ARMATURE FROM FIELD FRAME