2001 TOYOTA AVALON Service Repair Manual

SS03U-04
SS-18
- SERVICE SPECIFICATIONSIGNITION
134 Author
: Date
:
2001 AVALON (RM808U)
IGNITION
SERVICE DATA
Firing order-1 - 2 - 3 - 4 - 5 - 6
Spark plugRecommended spark plugDENSO
NGK
Correct electrode gap for new plug
Maximum electrode gap for used plugSK20R11
IFR6A11
1.1 mm (0.043 in.)
1.3 mm (0.051 in.)
Camshaft
position
sensorResistance at cold
at hot835 - 1,400 W
1,060 - 1,645 W
Crankshaft
position
sensorResistance at cold
at hot1,630 - 2,740 W
2,065 - 3,225 W

SS0EQ-01
- SERVICE SPECIFICATIONSIGNITION
SS-19
135 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Ignition coil x Cylinder head88069 in.´lbf
Camshaft position sensor x Cylinder head88069 in.´lbf
Crankshaft position sensor x Oil pump88069 in.´lbf

SS0EN-01
SS-16
- SERVICE SPECIFICATIONSLUBRICATION
132 Author
: Date
:
2001 AVALON (RM808U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 43 psi) or more
294 - 539 kPa (3.0 - 5.5 kgf/cm2, 43 - 78 psi)
Oil pumpSide clearance STD
Maximum
Body clearance STD
Maximum
Tip clearance STD
Maximum0.030 - 0.090 mm (0.0012 - 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 - 0.175 mm (0.0039 - 0.0069 in.)
0.30 mm (0.0118 in.)
0.110 - 0.240 mm (0.0043 - 0.0094 in.)
0.35 mm (0.0138 in.)

SS0EO-01
- SERVICE SPECIFICATIONSLUBRICATION
SS-17
133 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor housing bracket x Cylinder block2525018
PS pump x PS pump bracket43.144032
PS pump drive belt adjusting strut x PS pump43.144032
PS pump drive belt adjusting strut x Oil pump43.144032
Exhaust pipe bracket x No.1 oil pan2121015

SS0ED-01
SS-4
- SERVICE SPECIFICATIONSMAINTENANCE
120 Author
: Date
:
2001 AVALON (RM808U)
MAINTENANCE
SERVICE DATA
Front axle and suspension
ball joint vertical play maximum
0 mm (0 in.)

SS0EE-01
- SERVICE SPECIFICATIONSMAINTENANCE
SS-5
121 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front seat mount bolts3737527
Front suspension member x Body1811,850134
Rear suspension member x Body5152038

SS061-54
SS-34
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
150 Author
: Date
:
2001 AVALON (RM808U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel5051037
Steering wheel pad8.89078 in.´lbf
Front passenger airbag assembly x Center bracket2020515
Front passenger airbag assembly x Instrument panel reinforcement2020515
Seatback frame assembly x Seat adjuster assembly4344032
Seat cushion assembly x Seat adjuster assembly1919414
Front seat inner belt x Seat adjuster assembly4243031
Seat armrest assembly4141030
Front seat installation bolt3737527
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.4
4175
42065 in.´lbf
30

SS04W-07
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-27
143 Author
: Date
:
2001 AVALON (RM808U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureP205/65R15 92H Front, rear
P205/60R16 91H Front, rear210 kPa (2.1 kgf/cm2, 31 psi)
220 kPa (2.2 kgf/cm2, 32 psi)
Vehicle heightFront*1
Rear*2213 mm (8.39 in.)
266 mm (10.47 in.)
Camber
Right-left error-0°37' ± 45' (-0.62° ± 0.75°)
45' (0.75°) or less
Front Wheel
Caster
Right-left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Front Wheel
alignmentSteering axis inclination
Right-left error13°04' ± 45' (13.07° ± 0.75°)
45' (0.75°) or less
Toe-in (total)
Rack end length difference0° ± 12' (0° ± 0.2°, 0 ± 2 mm, 0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference35°45' ± 1° (35.75° ± 1°)
31°23' (31.38°)
Rear wheel
Camber
Right-left error-0°43' ± 45' (-0.72° ± 0.75°)
45' (0.75°) or less
Rear wheel
alignmentToe-in (total)
No. 2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°, 4 ± 2 mm, 0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
FtlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Front drive shaftDrive shaft standard length LH
RH586.0 ± 2.0 mm (23.071 ± 0.079 in.)
881.6 ± 2.0 mm (34.709 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 8.7 - 30 in.´lbf)Front suspensionStabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
RlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Rear axleAxle hub deviationMaximum0.07 mm (0.0028 in.)
RiNo. 2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.