2001 TOYOTA AVALON Service Repair Manual

PP0S3-01
PP-24
- PREPARATIONSTARTING
74 Author
: Date
:
2001 AVALON (RM808U)
EQUIPMENT
Dial indicatorCommutator
Magnetic fingerSteel ball
PressMagnetic switch terminal kit
Pull scaleBrush spring
SandpaperCommutator
Torque wrench
V-blockCommutator
Vernier calipersCommutator, Brush

PP0S2-01
- PREPARATIONSTARTING
PP-23
73 Author
: Date
:
2001 AVALON (RM808U)
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.

PP0S1-01
PP-22
- PREPARATIONSTARTING
72 Author
: Date
:
2001 AVALON (RM808U)
STARTING
SST (Special Service Tools)
09286-4601 1Injection Pump Spline Shaft
PullerArmature bearing
09810-38140Starter Magnet Switch Nut Wrench
14Terminal nut
09820-00030Alternator Rear Bearing ReplacerArmature front bearing

SS05V-08
- SERVICE SPECIFICATIONSAIR CONDITIONING
SS-39
155 Author
: Date
:
2001 AVALON (RM808U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume600 ± 50 g (21.16 ± 1.76 oz.)
Drive belt tension-
New belt165 ± 22lbf
Used belt88 ± 22 lbf
Idle-up speed-
Magnetic clutch not engaged700 ± 50 rpm
Magnetic clutch engaged700 ± 50 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)

SS05W-07
SS-40
- SERVICE SPECIFICATIONSAIR CONDITIONING
156 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose5.45548 in.´lbf
Condenser x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket2525018
Drive belt adjusting bar bracket x Compressor2525018
Pivot bolt5656041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359

SS0BL-04
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
140 Author
: Date
:
2001 AVALON (RM808U)
AUTOMATIC TRANSAXLE
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 - 461 kPa (4.1 - 4.7 kgf/cm2, 58 - 66 psi)
804 - 882 kPa (8.2 - 9.0 kgf/cm2, 117 - 128 psi)
1,138 - 1,236 kPa (11.6 - 12.6 kgf/cm
2, 165 - 179 psi)
1,716 - 1,854 kPa (17.5 - 18.9 kgf/cm2, 249 - 269 psi)
Engine stall revolution2,325 - 2,775 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 - 1 mm (0 - 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock-up point(Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock-up ON
Lock-up OFF
O/D gear Lock-up ON
Lock-up OFF
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
65 - 71 km/h (40 - 44 mph)
122 - 131 km/h (76 - 81 mph)
188 - 198 km/h (117 - 123 mph)
181 - 191 km/h (112 - 119 mph)
113 - 122 km/h (70 - 76 mph)
54 - 59 km/h (34 - 37 mph)
38 - 43 km/h (24 - 27 mph)
22 - 27 km/h (14 - 17 mph)
65 - 71 km/h (40 - 44 mph)
132 - 141 km/h (82 - 88 mph)
54 - 59 km/h (34 - 37 mph)
115 - 124 km/h (71 - 77 mph)
59 - 64 km/h (37 - 40 mph)

SS0BM-04
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
SS-25
141 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front side engine mounting insulator x Front frame assembly8082059
Rear engine mounting insulator x Front frame assembly6667048
LH transaxle mounting insulator x Front frame assembly8082059
Engine mounting insulator x Front frame assembly4849035
Transaxle x Engine 17 mm bolt
14 mm bolt66
48670
49048
35
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body Bolt A
(See page AX-35) Bolt B10
11100
11 07
8
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Connector clamp x Valve body6.66758 in.´lbf
Manual valve body x Transaxle case1111 08
Line pressure test plug x Transaxle case7.58069 in.´lbf
Detent spring x Manual valve body1111 08
Oil pipe bracket x Transaxle case101007
Steering gear housing x Front frame assembly1811,850134
Stabilizer bar bracket x Front frame assembly1919514
Stabilizer bar link x Stabilizer bar3940029
Lower suspension arm x Lower ball joint1271,30094
Tie rod end x Steering knuckle4950036
Drive shaft lock nut2943,000217
Direct clutch speed sensor x Transaxle case1111 08
Exhaust manifold bracket x Transaxle case2020015
Exhaust manifold plate2020015
Front frame assembly x Body 19 mm bolt
14 mm bolt
Nut181
32
361,850
330
370134
24
27
Front exhaust pipe x Exhaust center pipe4344032
Exhaust manifold x Front exhaust pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No. 1, No. 2, SL, SLN x Valve body6.66758 in.´lbf
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reservoir pipe x Front frame101007

SS-26
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
142 Author
: Date
:
2001 AVALON (RM808U) Engine hood x Hood hinge
2626519
Engine hanger x Engine2020014
Cruise control actuator x Body131309
RH drive shaft x Rear side engine mounting insulator3233024
Hole cover x Torque converter clutch housing4142030
Floor shift assembly x Body121209