2001 TOYOTA AVALON Service Repair Manual

BO2PH-01
H12701
Rear Seatback
Rear Seat CushionRH Rear Seat Inner with Center Belt
Roof Side Inner Garnish
Rear Door Opening Trim

Quarter WIndow Glass LH Rear Seat Inner with Center Belt

Non-reusable part
18 (185, 13)
41 (420, 30)
18 (185, 13)
BO-64
- BODYQUARTER WINDOW GLASS
1849 Author
: Date
:
2001 AVALON (RM808U)
QUARTER WINDOW GLASS
COMPONENTS

BO2PJ-01
BO4420
Adhesive
H02865
Primer M
Primer M
Adhesive
H12159
a
b
c
b - b a - a
c - c
Primer Gab
c
Primer G
- BODYQUARTER WINDOW GLASS
BO-67
1852 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave of the adhesive on the body as much as possible.
(b) Clean the cut surface of the adhesive with a shop rag sat-
urated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:

Allow 3 minutes or more to dry the primer coated sur-
face.

Do not coat Primer M to the adhesive.

Do not keep any of the opened Primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
contact surface with Primer G.
(b) When the primer is applied by mistake to the area other
than the specified, wipe it off with a clean shop rag before
the primer dries.
NOTICE:

Allow 3 minutes or more to dry the primer coated sur-
face.

Do not keep any of the opened Primer G for later use.

H12160
a
b
c
b - b a - a
c - ca
b
c
B
AB
AB BO-68
- BODYQUARTER WINDOW GLASS
1853 Author
: Date
:
2001 AVALON (RM808U)
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 8.0 mm (0.315 in.)
B: 13.5 mm (0.531 in.)
6. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
7. INSPECT FOR LEAKS AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
8. INSTALL ROOF SIDE INNER GARNISH
9. INSTALL REAR DOOR OPENING TRIM
10. INSTALL REAR SEAT (See page BO-123)

BO2PI-01
H12128
:7 Clips
H12156
Protective
Tape
H12157
- BODYQUARTER WINDOW GLASS
BO-65
1850 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE REAR DOOR OPENING TRIM
3. REMOVE ROOF SIDE INNER GARNISH
Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
4. REMOVE QUARTER WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the clips are.

H12158
Protective
Tape
BO-66
- BODYQUARTER WINDOW GLASS
1851 Author
: Date
:
2001 AVALON (RM808U)
(d) Let the piano wire pass as shown in the illustration, cut off
the left adhesive around the clips.
NOTICE:

Do not damage the glass retainer.

When separating the glass, take care not to damage
the paint and interior and exterior ornaments.
(e) Remove the glass.
NOTICE:
Leave of the adhesive on the body as much as possible
when cutting off the glass.

BO2PA-01
H12140
Roof Drip Side Finish Center Moulding BO-50
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
1835 Author
: Date
:
2001 AVALON (RM808U)
ROOF DRIP SIDE FINISH CENTER MOULDING
COMPONENTS

BO2PC-01
H10545
Primer M
Primer M
A BO-52
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
1837 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
1. CLEAN CONTACT SURFACE OF BODY
(a) Using a heat light, heat the moulding surface to 40 - 60
°C (104 - 140 °F).
NOTICE:
Do not heat the body excessively.
(b) Using a knife, cut away any rough areas on the body.
NOTICE:
Be careful not to damage the body.
(c) Wipe off stains with cleaner.
2. If reusing the moulding:
CLEAN MOULDING
(a) Using a heat light, heat the moulding surface to 20 - 30
°C (68 - 86 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Using a knife, cut the remaining adhesive from the mould-
ing.
NOTICE:
Be careful not to damage the moulding.
(c) Wipe off stains with cleaner.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M as shown in the illustration.
Front and rear end:
A: 60 mm (2.36 in.)
NOTICE:

Allow 3 minutes or more to dry the primer cared sur-
face.

Do not coat the adhesive.

Do not keep any of the opened Primer M for later use.

H10546
Adhesive
Adhesive
Primer M10.0 mm
(0.394 in.)
7.0 mm
(0.276 in.)
A
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
BO-53
1838 Author
: Date
:
2001 AVALON (RM808U)
4. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Apply adhesive to the hatched area in the illustration for
both front and rear of the vehicle.
Front end:
A: 35 mm (1.38 in.)
Rear end:
A: 35 mm (1.38 in.)
HINT:
When removing the moulding, apply adhesive well to the part
where the body sealer is removed.
5. INSTALL MOULDING
Push the moulding to the body.
NOTICE:

Make sure that the body and moulding are heated to
a proper temperature.

Do not depress the adhesive coated parts excessive-
ly but just hold them down with your thumb.

Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.

Take care not to drive the vehicle during the time de-
scribed in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours