I12784
Connector ºDº
Connector ºBº
- BODY ELECTRICALCOMBINATION METER
BE-55
1659 Author: Date:
2001 AVALON (RM808U)
G11 G dIgnition switch ONBattery positive voltageG11 - GroundIgnition switch OFF or ACCNo voltage
G12 - GroundEngine runningBattery positive voltage
If circuit is not as specified, wiring diagram and inspect the cir-
cuits connected to other parts.
3. INSPECT BETWEEN COMBINATION METER AND
MULTI INFORMATION DISPLAY CIRCUIT
Disconnect connector ºBº, ºDº from the multi information display
and combination meter inspect the connectors on the wire har-
ness side as shown in the table.
Tester connectionSpecified condition
B2 - D2Continuity
B3 - D3Continuity
B4 - D4Continuity
B5 - D5Continuity
B6 - D6Continuity
B8 - D8Continuity
B9 - D9Continuity
B10 - D10Continuity
B11 - D11Continuity
B12 - D12Continuity
B13 - D13Continuity
B14 - D14Continuity
If circuit is not as specified, wiring diagram and inspect the cir-
cuits connected to other parts.
4. INSPECT SPEEDOMETER ON-VEHICLE
Using a speedometer tester, inspect the speedometer for allow-
able indication error and check the operation of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indica-
tion error.
USA (mph)CANADA TAIWAN (km/h)
Standard indication Allowable range Standard indication Allowable range
20 18 - 24 20 17 - 24
40 38 - 44 40 38 - 46
60 58 - 66 60 57.5 - 67
80 78 - 88 80 77 - 88
100 98 - 110 100 96 - 109
120 118 - 132 120 115 - 130
140 134 - 151.5
160 153 - 173
If error is excessive, replace the speedometer.
I18944
0.4 °
3 m (9.84 ft) H 20.9 mm
(0.823 in.)
7
V RH Line
90 °
V LH Line4V LH LineV Line V RH Line 65
6
V LH LineV Line
V RH Line 6
5
6
H4
O: step No.
7
H4
20.9 mm
(0.823 in.)
20.9 mm
(0.823 in.) 1,342mm (52.8 in.) Low Beam:
High Beam:20.9 mm
(0.823 in.)
20.9 mm
(0.823 in.)
1,342mm (52.8 in.)
1,342mm
(52.8 in.) Hight Bearm
Low Bearm BE-24
- BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
1628 Author: Date:
2. ADJUST HEADLIGHT AIM ONLY
(a) Place the vehicle in the following conditions.
The area around the headlight is not deformed.
The vehicle is parked on a level surface.
Tire inflation pressure is the specified value.
A driver is in the driver's seat and the vehicle is in a state ready for driving (with a tank full).
The vehicle has been bounced several times.
(b) Check the headlight aiming.
(1) Prepare a thick white paper.
(2) Stand the paper perpendicular to the ground at the position 9.84 ft away from the headlights.
(3) Ensure that the center line of the vehicle and the paper face forms a 90-degree angle as shown
in the illustration.
(4) Draw a horizontal line (H line) on the paper, showing where the headlights should strike.
(5) Draw a vertical line (V line) to where the center line of the vehicle is to be.
(6) Draw 2 vertical lines (by connecting the low and high beam center marks) to where the both head-
lights should strike (V RH and V LH lines).
(7) Draw a horizontal line (by connecting the both low beam center marks) to where the headlights
should strike (H RH and H LH lines).
HINT:
The H RH and H LH line is 0.4° below the horizontal line (H line) of the light axis.
(8) Start the engine.
(9) Turn the headlights ON.
(10) Check that the headlights properly strike the position shown in the illustration.
(11) If not, adjust the lights in the vertical direction.
HINT:
As shown in the illustration, adjust each aim of the RH and LH lights.
(c) When adjusting it in the vertical direction:
Using adjusting bolt, adjust the headlight aim to within the specified range.
SS04W-07
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-27
143 Author: Date:
2001 AVALON (RM808U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureP205/65R15 92H Front, rear
P205/60R16 91H Front, rear210 kPa (2.1 kgf/cm2, 31 psi)
220 kPa (2.2 kgf/cm2, 32 psi)
Vehicle heightFront*1
Rear*2213 mm (8.39 in.)
266 mm (10.47 in.)
Camber
Right-left error-0°37' ± 45' (-0.62° ± 0.75°)
45' (0.75°) or less
Front Wheel
Caster
Right-left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Front Wheel
alignmentSteering axis inclination
Right-left error13°04' ± 45' (13.07° ± 0.75°)
45' (0.75°) or less
Toe-in (total)
Rack end length difference0° ± 12' (0° ± 0.2°, 0 ± 2 mm, 0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference35°45' ± 1° (35.75° ± 1°)
31°23' (31.38°)
Rear wheel
Camber
Right-left error-0°43' ± 45' (-0.72° ± 0.75°)
45' (0.75°) or less
Rear wheel
alignmentToe-in (total)
No. 2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°, 4 ± 2 mm, 0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
FtlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Front drive shaftDrive shaft standard length LH
RH586.0 ± 2.0 mm (23.071 ± 0.079 in.)
881.6 ± 2.0 mm (34.709 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 8.7 - 30 in.´lbf)Front suspensionStabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
RlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Rear axleAxle hub deviationMaximum0.07 mm (0.0028 in.)
RiNo. 2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.
SR0EC-02
SR-2
- STEERINGTROUBLESHOOTING
1465 Author: Date:
2001 AVALON (RM808U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, repair or replace these parts.
SymptomSuspect AreaSee page
Hard steering
1. Tires (Improperly inflated)
2. Power steering fluid level (Low)
3. Drive belt (Loose)
4. Front wheel alignment (Incorrect)
5. Steering system joints (Worn)
6. Suspension arm ball joints (Worn)
7. Steering column (Binding)
8. Power steering vane pump
9. Power steering gearSA-2
SR-5
SR-3
SA-4
-
SA-38
-
SR-25
SR-37
Poor return
1. Tires (Improperly inflated)
2. Front wheel alignment (Incorrect)
3. Steering column (Binding)
4. Power steering gearSA-2
SA-4
-
SR-37
Excessive play
1. Steering system joints (Worn)
2. Suspension arm ball joints (Worn)
3. Universal joint, Intermediate shaft, Sliding yoke (Worn)
4. Front wheel bearing (Worn)
5. Power steering gear-
SA-38
-
SA-9
SR-37
Abnormal noise
1. Power steering fluid level (Low)
2. Steering system joints (Worn)
3. Power steering vane pump
4. Power steering gearSR-5
-
SR-25
SR-37
SA1DO-03
R03031
W02620
Front
R07928
SA-2
- SUSPENSION AND AXLETIRE AND WHEEL
1336 Author: Date:
2001 AVALON (RM808U)
TIRE AND WHEEL
INSPECTION
1. INSPECT TIRE
(a) Check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
Tire sizeFront, rear
kPa (kgf/cm2, psi)
P205/65R15 92H210 (2.1, 31)
P205/60R16 91H220 (2.2, 32)
(b) Check the tire runout.
Tire runout: 1.0 mm (0.039 in.) or less
2. ROTATING TIRES
HINT:
See the illustration for where to rotate each tire when you in-
clude the spare tire in the rotation and when you do not.
3. INSPECT WHEEL BALANCE
(a) Check and adjust the Off-the-car balance.
(b) If necessary, check and adjust the On-the-car balance.
Imbalance after adjustment: 8.0 g (0.018 lb) or less
SA0CB-02
- SUSPENSION AND AXLETROUBLESHOOTING
SA-1
1335 Author: Date:
2001 AVALON (RM808U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Wander/pulls
3. Tire (Worn or improperly inflated)
4. Wheel alignment (Incorrect)
5. Steering linkage (Loosen or worn)
6. Hub bearing (Worn)
7. Steering gear (Out of adjustment or broken)
8. Suspension parts (Worn)SA-2
SA-4
SA-7
-
SA-9
SA-45
SR-37
-
Bottoming
1. Vehicle (Overloaded)
2. Spring (Weak)
3. Shock absorber (Worn)-
SA-25
SA-49
SA-28
SA-52
Sways/pitches
1. Tire (Worn or improperly inflated)
2. Stabilizer bar (Bent or broken)
3. Shock absorber (Worn)SA-2
SA-40
SA-62
SA-28
SA-52
Front wheel shimmy
1. Tire (Worn or improperly inflated)
2. Wheel (Out of balance)
3. Shock absorber (Worn)
4. Wheel alignment (Incorrect)
5. Ball joint (Worn)
6. Hub bearing (Worn)
7. Steering linkage (Loosen or worn)
8. Steering gear (Out of adjustment or broken)SA-2
SA-2
SA-28
SA-4
SA-38
SA-9
-
SR-37
Abnormal tire wear
1. Tire (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn)SA-2
SA-4
SA-28
SA-52
-